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Australia

Cataby Mine

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Summary

Mine TypeOpen Pit
StatusActive
Commodities
  • Zircon
  • Rutile
  • Ilmenite
Mining Method
  • Truck & Shovel / Loader
  • Dry mining
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SnapshotCataby is a large scale heavy mineral sands mine.

The mine produces two streams: an ilmenite rich concentrate for cleaning and upgrading to synthetic rutile at the North Capel Mineral Separation Plant, and a zircon/rutile rich concentrate for separation at the Narngulu Mineral Separation Plant.

In 2024, the larger (synthetic rutile kiln) SR2 operated at Capel, with the swing production SR1 kiln remaining idle until market conditions warrant restarting.

In 2024, the 9MW solar facility at Cataby was executed and powered on in January 2025. This facility is expected to abate ~10,700 tonnes of carbon dioxide per annum.

Owners

SourceSource
CompanyInterestOwnership
Iluka Resources Ltd. 100 % Indirect
The Cataby Mineral Sands Project is located across several mining leases and comprise several third party freehold lots.

All mining tenements are held exclusively by Iluka Resources Limited.

Contractors

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Deposit type

  • Sedimentary
  • Mineral sands

Summary:

The Premises is located within the central part of the northern Perth Basin, a deep linear trough of sedimentary rocks that is bounded to the east by the Darling Fault and composed of up to 12 km of Permian to Quaternary sediments. The regional stratigraphy indicates three distinct depositional cycles in the sedimentary succession, with each cycle separated by a major unconformity in the form of an erosional surface.

The mineralised ore that comprises the Cataby deposit is hosted in the Late Tertiary Yoganup Formation. In the southern portion of the Premises, south of Mimegarra Rd, the mineralised deposits are underlain by the Leederville Formation, whilst in the north are underlain by Yarragadee sediments. A small portion of the south-eastern section of the deposit is likely to be underlain by the Mesozoic sediments of the Parmelia Formation.

Basement materials
The Leederville, Parmelia and Yarragadee Formations consist of interbedded, weakly to well consolidated sandstone, siltstone, shale and claystone that, in the upper portions, have been deposited in a non-marine, primarily fluvial setting. The Leederville Formation sediments conformably overlie the Yarragadee and the Parmerlia Formations, and as such are considered to be in hydraulic continuity.

On the eastern margin of the deposit, the basement materials outcrop along the Gingin and Dandaragan Scarps.

Yoganup Formation
The mineralised sands of the Yoganup Formation unconformably overlie the Cretaceous Formations, resulting in an abrupt contact. The Yoganup Formation consists primarily of friable ‘beach’ sands which were deposited and developed during successive marine transgression and regression events. Given its predominantly sandy texture, it hosts the regional aquifer in a semiconfined system.

Guildford Formation
Following the last regression of sea levels in the Pliocene (Late Tertiary), alluvial, fluvial and colluvial conditions were favoured resulting in the deposition of the Guildford Formation. These conditions continued throughout the Pleistocene resulting in the development of thick (up to 30m) beds of primarily sandy clay to clay sediments directly overlying the sandy Yoganup Formation. Isolated zones of sand exist within the clayey Guildford sediments, in response to heterogeneous parent materials. These sandy zones are currently saturated resulting in isolated regions of groundwater within the predominately unsaturated clays.

Bassendean Sands
Unconformably overlying the Guildford Formation are a series of aeolian sand dunes corresponding to the Bassendean Dunal System. These dunes represent an eastern extension of the more widespread dunal system on the Swan Coastal Plain and often attain thicknesses of up to 10 m, playing an important role in controlling surface water movement throughout the region.

Reserves

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Mining Methods

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Heavy Mobile Equipment

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Comminution

Crushers and Mills

Milling equipment has not been reported.

Processing

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Commodity Production

CommodityUnits202420232022202120202019
Zircon kt  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe54 
Rutile kt  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe16
Synthetic rutile kt  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe196
All production numbers are expressed as mineral. ** Combined production for Cataby Mine and Jacinth-Ambrosia Mine

Operational metrics

Metrics202420232022202120202019
Ore tonnes mined  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe11,001 kt
Waste  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe11,138,000 bcm
Tonnes processed  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe

Production Costs

CommodityUnits20232022202120202019
Cash costs Heavy Minerals AUD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 747 / t  
Cash costs (sold) Heavy Minerals AUD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 816 / t  

Mine Financials

Units20232022202120202019
Capital expenditures M AUD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 270  
Revenue M AUD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 414.2  
Pre-tax Income M AUD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 160.4  
EBIT M AUD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 172.7  
EBITDA M AUD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 220.6  

Personnel

Mine Management

Job TitleNamePhoneEmailProfileRef. Date
....................... Subscription required ....................... Subscription required Subscription required Feb 24, 2025
....................... Subscription required ....................... Subscription required ........... Subscription required ........... Subscription required Subscription required Feb 24, 2025
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....................... Subscription required ....................... Subscription required Subscription required Feb 24, 2025
....................... Subscription required ....................... Subscription required Subscription required Feb 24, 2025
....................... Subscription required ....................... Subscription required Subscription required Feb 24, 2025
....................... Subscription required ....................... Subscription required Subscription required Feb 25, 2025

Workforce

EmployeesContractorsTotal WorkforceYear
...... Subscription required 2023
...... Subscription required 2022
...... Subscription required 2021
...... Subscription required ...... Subscription required ...... Subscription required 2019

Aerial view:

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