Sovereign’s 100%-owned Malingunde saprolite-hosted graphite project is a globally significant, coarse flake graphite development.
Contractor | Contract | Description | Ref. Date | Expiry | Source |
unawarded or unknown
|
Mining
|
A contract mining strategy was selected for the initial eight years to mitigate project risk, although operational management will be retained by Sovereign personnel.
|
Nov 7, 2018
|
8
|
|
Summary:
The graphite mineralisation occurs as multiple bands of graphite gneisses, hosted within a broader Proterozoic paragneiss package. In the Malingunde and Lifidzi areas specifically, a deep tropical weathering profile is preserved, resulting in significant vertical thicknesses from near surface of saprolite-hosted graphite mineralisation.
The Malingunde Deposit comprises 4,500 m strike length of shallowly north-east dipping, northwest striking graphitic gneisses. The mineralised package has up to six separate sub-parallel zones of graphite gneiss with cumulative across strike widths averaging 120 m and locally exceeding 200 m. The Msinja Deposit has a strike length of approximately 1.0 km with about five parallel zones of mineralisation. Across strike cumulative widths range between 40 and 100 m. The depth extent of the MRE is approximately 50 m although the mineralisation is believed to extend considerably deeper, but is not considered as an exploration target at this stage.
It is assumed the deposit, if mined, will be developed using open pit mining methods. No assumptions have been made to date regarding minimum mining widths or dilution. The largest mineralisation domains in plan view have an apparent width of up to 250 m which may result in less selective mining methods, as opposed to (for example) mining equipment that would need to be used to mine narrow veins in a gold mine.
Reserves at June 12, 2018
Reserves were defined by using a lower cut-off grade of 6.75% TGC for saprolite and between 9.5% and 11.0 % TGC for saprock.
Mineral Resource Estimate at 7.5% TGC cut-off grade.
Mineral Resources are reported inclusive of Mineral Reserves.
Category | Tonnage | Commodity | Grade |
Proven
|
3.1 Mt
|
Graphite
|
9.5 %
|
Probable
|
6.4 Mt
|
Graphite
|
9.5 %
|
Proven & Probable
|
9.5 Mt
|
Graphite
|
9.5 %
|
Measured
|
4.8 Mt
|
Graphite
|
8.5 %
|
Indicated
|
32.3 Mt
|
Graphite
|
7.2 %
|
Inferred
|
27.9 Mt
|
Graphite
|
7 %
|
Total Resource
|
65 Mt
|
Graphite
|
7.2 %
|
Summary:
The proposed mining method is a conventional truck and shovel mining operation. Free dig mining is considered appropriate for this style of shallow, saprolite-hosted graphite mineralisation. This methodology is used throughout the region for open pit mining operations and is a robust, easily implementable approach.
A contract mining strategy was selected for the initial eight years to mitigate project risk, although operational management will be retained by Sovereign personnel. An owner-operator model is adopted from Year 9 onwards.
The deposit is planned to be mined on 2.5m high benches to maximise mining selectivity and therefore minimise dilution.
A minimum mining width of 20m was used for all pit designs.
The proposed mining method requires conventional mining infrastructure including but not limited to mining equipment workshop, fuel & oil storage facilities, wash bay, offices, lunch and ablution facilities and a first aid room. These are to be supplied by the mining contractor. Sovereign Metals have defined a mining infrastructure area and will supply water and power to this location.
As there is no anticipated requirement for blasting, no infrastructure is required for explosives storage.
Comminution
Crushers and Mills
Type | Model | Size | Power | Quantity |
Pebble crusher
|
|
|
|
1
|
Sizer
|
|
|
|
1
|
Regrind
|
|
|
|
1
|
Summary:
The design of the processing plant is based on the test-work and best practice in similar operations. Importantly, the process requires no primary crushing or grinding of the ore, a material advantage over hard-rock graphite deposits. The basic flowsheet is summarised below:
- The plant feed will be delivered from the ROM run-of-mine stockpile (ROM) by front-end-loader (FEL) to the grizzly and ROM bin.
- Material is passed through a mineral sizer for primary size reduction and then processed through a scrubber charged with steel media.
- Scrubber discharge slurry is passed through a 10 mm screen with a small quantity (0-15%) oversize being directed to a small pebble crusher.
- Scrubber undersize at 100% passing 2 mm is pumped to the rougher flotation section for processing. Rougher tailings are pumped to the tailings thickener.
- Rougher concentrate undergoes a polishing regrind.
- The concentrate undergoes cleaner flotation stages with cleaner concentrate split into coarse and fine fractions at 180 µm.
- Three stages of recleaner flotation attritioning of the coarse and fine fractions, followed by three stages of cleaner flotation (separately).
- The final concentrate fractions +180 µm (+80 mesh) and -180 µm (-80 mesh) streams will be combined, thickened, and fed to a filter.
- The concentrate is dewatered using a plate and frame filter and air blow and membrane squeeze steps.
- The filtered concentrate will be dried using a flash dryer.
- Dried product will be screened producing up to four fractions and bagged for dispatch and sale
Processing
- Wet Screening
- Dry Screening
- Attrition
- Flotation
- Dewatering
Summary:
The design of the processing plant is based on the test-work and best practice in similar operations. Importantly, the process requires no primary crushing or grinding of the ore, a material advantage over hard-rock graphite deposits. The basic flowsheet is summarised below:
- The plant feed will be delivered from the ROM run-of-mine stockpile (ROM) by front-end-loader (FEL) to the grizzly and ROM bin.
- Material is passed through a mineral sizer for primary size reduction and then processed through a scrubber charged with steel media.
- Scrubber discharge slurry is passed through a 10 mm screen with a small quantity (0-15%) oversize being directed to a small pebble crusher.
- Scrubber undersize at 100% passing 2 mm is pumped to the rougher flotation section for processing. Rougher tailings are pumped to the tailings thickener.
- Rougher concentrate undergoes a polishing regrind.
- The concentrate undergoes cleaner flotation stages with cleaner concentrate split into coarse and fine fractions at 180 µm.
- Three stages of recleaner flotation attritioning of the coarse and fine fractions, followed by three stages of cleaner flotation (separately).
- The final concentrate fractions +180 µm (+80 mesh) and -180 µm (-80 mesh) streams will be combined, thickened, and fed to a filter.
- The concentrate is dewatered using a plate and frame filter and air blow and membrane squeeze steps.
- The filtered concentrate will be dried using a flash dryer.
- Dried product will be screened producing up to four fractions and bagged for dispatch and sale.
Recoveries & Grades:
Commodity | Parameter | Avg. LOM |
Graphite
|
Recovery Rate, %
| 90 |
Graphite
|
Head Grade, %
| 9.5 |
Graphite
|
Concentrate Grade, %
| 97 |
Production
Commodity | Units | Avg. Annual | LOM |
Graphite
|
kt
| 52 | 831 |
All production numbers are expressed as concentrate.
Operational metrics
Metrics | |
Annual ore mining rate
| 600,000 t * |
Annual processing rate
| 600,000 t * |
Ore tonnes mined, LOM
| 9,514,298 t * |
* According to 2018 study.
Production Costs
| Commodity | Units | Average |
Cash costs
|
Graphite
|
USD
|
323 / t *
|
Assumed price
|
Graphite
|
USD
|
1,216 / t *
|
* According to 2018 study / presentation.
Operating Costs
| Currency | Average |
OP mining costs ($/t milled)
|
USD
| 5 * |
Processing costs ($/t milled)
|
USD
| 10 * |
G&A ($/t milled)
|
USD
| 7 * |
Total operating costs ($/t milled)
|
USD
| 28 * |
* According to 2018 study.
Project Costs
Metrics | Units | LOM Total |
Initial CapEx
|
$M USD
|
49
|
Sustaining CapEx
|
$M USD
|
23
|
OP OpEx
|
$M USD
|
49
|
Processing OpEx
|
$M USD
|
98
|
G&A costs
|
$M USD
|
67
|
Total OpEx
|
$M USD
|
268
|
Pre-tax NPV @ 10%
|
$M USD
|
201
|
After-tax NPV @ 10%
|
$M USD
|
141
|
Pre-tax IRR, %
|
|
56
|
After-tax IRR, %
|
|
43
|
Pre-tax payback period, years
|
|
3
|
Heavy Mobile Equipment
Fleet data has not been reported.
Personnel
Job Title | Name | Profile | Ref. Date |
Development Manager
|
Paul Marcos
|
|
Dec 19, 2023
|
Exploration Manager
|
Sam Moyle
|
|
Dec 19, 2023
|