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Dugald River Mine

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Summary

Mine TypeUnderground
StatusActive
Commodities
  • Zinc
  • Lead
  • Silver
  • Gold
  • Copper
Mining Method
  • Longitudinal open stoping
  • Transverse open stoping
  • Sub-level open stoping (SLOS)
  • Longhole open stoping
  • Avoca
Backfill type
  • Cemented paste backfill
Production Start2017
Mine Life2043
SnapshotThe Dugald River mine is an underground zinc-lead-silver deposit and one of the world’s top 10 zinc operations.

With a large ore body, the mine is estimated to have a life of over 20 years. The mine produces zinc concentrate and lead concentrate.

Dugald River ore is mined using diamond drilling techniques, then extracted to the surface, treated on-site, and transported by rail to the Port of Townsville from Cloncurry.

Owners

SourceSource
CompanyInterestOwnership
MMG Ltd. 100 % Indirect
The Dugald River mine is wholly owned by MMG Limited through MMG Dugald River Pty Ltd.

Contractors

ContractorContractDescriptionRef. DateExpirySource
APA Group Power supply Dugald River has also entered into a long-term solar offtake agreement with energy provider, APA Group. The solar agreement will supply the Dugald River mine with renewable energy to reduce its carbon footprint and provide immediate energy cost savings. The solar farm came online in 2023. Dec 31, 2022
Redpath Australia Pty Ltd Mine Development Redpath provides decline and lateral development services, utilising drill-and-blast techniques. Scope of Work: mine development, specialty services, underground construction. Duration: 62 months (commenced 2022). May 19, 2025 2027
unawarded or unknown Haulage A number of logistics agreements related to the outbound transport of concentrate were executed and will be further optimised with additional contracts in early 2024. Dec 31, 2023

Deposit type

  • Footwall hosted
  • Breccia pipe / Stockwork
  • Sediment-hosted

Summary:

The Dugald River style of mineralisation is a sedimentary and shear hosted base metal deposit. The main sulphides are sphalerite, pyrite, pyrrhotite and galena with minor arsenopyrite, chalcopyrite, tetrahedrite, pyrargyrite, marcasite and alabandite.

The deposit is located within a 3km-4km along strike north-south trending high strain domain named the Mount Roseby Corridor and is hosted by steeply dipping mid Proterozoic sediments of the Mary Kathleen Zone in the Eastern Succession of the Mount Isa Inlier. The host sequence is composed of the Knapdale Quartzite and the Mount Roseby Schist Group (which includes the Hangingwall calc-silicate unit, the Dugald River Slate and the Lady Clayre Dolomite). The sequence is an interbedded package of greenschist to amphibolite grade metamorphosed carbonate and siliclastic lithologies.

The main Dugald River lode is hosted within a major N-S striking steeply west dipping shear zone which cross cuts the strike of the Dugald River Slate stratigraphy at a low angle. All significant zinc-lead-silver mineralisation is restricted to the main lode. Lesser-mineralised hanging wall and footwall lenses are present.

The five main types of mineralisation style recognised at Dugald River are sulphide stringer, banded ore, sphalerite-slatey breccia, pyrrhotite-slatey breccia and massive breccia.

The geometry of the deposit consists of the boudinaged main lens, which pinches and swells in thickness along strike and to depth. It is recognised that the previously modelled hangingwall and footwall domains (1A, 2, 3, 4 and 5) are part of the main lens which anastomoses, splits and merges. All zinc and associated lead-silver mineralisation are governed by this geometry.

The mineralogy of the Dugald River lode is typical of a shale-hosted base metal deposit. The gangue within the lode is composed of quartz, muscovite, carbonates, K-Feldspar, clays, graphite, carbonaceous matter and minor amounts of calcite, albite, chlorite, rutile, barite, garnet, and fluorite.

The mineralised zone extends approximately 2.4km in strike length and up to 1.4km down-dip.

Dimensions
The Dugald River lode is hosted within a major N-S striking steeply west dipping shear zone which cross cuts the strike of the Dugald River Slate stratigraphy at a low angle.

The strike length of mineralisation is approximately 2,400 m. Dip varies between 85° and 40° to the west.

The true thickness of the majority of the Mineral Resource is between 3 m and 30 m with the thickest zones occurring to the south.

The mineralisation is open at depth. The deepest drill intersection of mineralised material is about 1,140 m below the surface.

Reserves at June 30, 2024

The 2024 Primary Zinc Mineral Resource has been reported above a A$181/t NSR cut-off, and the Primary Copper Mineral Resource has been reported above a 1% Cu Cut-off.

Mineral Reserve cut-off grade is based on Net Smelter Return (NSR) after Royalties, expressed as a dollar value ($A) of dependant on the area of the mine ranging from $A147/t to $A161/t.

Mineral Resources are reported inclusive of Mineral Reserves.
CategoryOre TypeTonnage CommodityGradeContained Metal
Proven & Probable Zinc 22 Mt Zinc 10.5 % 2,300 kt
Proven & Probable Zinc 22 Mt Lead 1.6 % 350 kt
Proven & Probable Zinc 22 Mt Silver 35 g/t 25 M oz
Measured Zinc 16 Mt Zinc 12.9 % 2,100 kt
Measured Zinc 16 Mt Lead 1.9 % 310 kt
Measured Zinc 16 Mt Silver 52 g/t 27 M oz
Indicated Zinc 10 Mt Zinc 12.1 % 1,300 kt
Indicated Zinc 10 Mt Lead 1.4 % 150 kt
Indicated Zinc 10 Mt Silver 16 g/t 5.4 M oz
Inferred Zinc 39 Mt Zinc 11.5 % 4,500 kt
Inferred Zinc 39 Mt Lead 1.4 % 550 kt
Inferred Zinc 39 Mt Silver 4.9 g/t 6.1 M oz
Inferred Copper 4.3 Mt Gold 0.23 g/t 0.03 M oz
Inferred Copper 4.3 Mt Copper 1.5 % 67 kt
Total Resource Zinc 66 Mt Zinc 12 % 7,900 kt
Total Resource Zinc 66 Mt Lead 1.5 % 1,000 kt
Total Resource Zinc 66 Mt Silver 18 g/t 39 M oz

Mining Methods

  • Longitudinal open stoping
  • Transverse open stoping
  • Sub-level open stoping (SLOS)
  • Longhole open stoping
  • Avoca

Summary:

Mining at Dugald River is underground with the mining methods being Sub-Level Open Stopes (SLOS), both Longitudinal and Transverse, in the South Mine and Longitudinal with rib pillars in the North Mine. Level intervals occur every 25m and stopes have a strike length of 15m. As of 2024, the deposit is accessed by two declines, with a third ‘A Block’ decline coming off the south decline at the 565 level.

The orebody access is split into a north and south mine, due to its 2 km strike length and a low-grade zone at the extremities of the orebody.

The north mine is narrow (average ~5 m true width) and sub-vertical. The south mine is wider than the north mine with a flexural zone in the centre. The south mine is narrow and steep in the upper zone (~top 200 m from surface) and lower zone (~below 700 m from surface). The central zone is flatter and thicker than the upper and lower zones.

The stopes are broken into the following categories:
– Longitudinal SLOS, for stopes up to 10-15m wide horizontally. (Where the orebody has thickened adjacent stopes are mined in sequence after paste filling).
– Transverse SLOS, for stopes where the orebody thickness lends itself to sequential stope extraction retreating along cross-cuts.
– Crown pillar SLOS, for the top level of each panel where stoping occurs directly below a previously mined area.
– Longitudinal SLOS for the North Mine, where a rib pillar is also left.

The parameters used to create the stope shapes were:
– All Mineral Resources categories included;
– 25 m level interval;
– Variable strike length;
– Minimum mining width (MMW) of 2.5m;
– The minimum dip of 52 degrees for Footwall (FWL) and 37 degrees for Hanging wall (HW);
– Minimum waste pillar between parallel stopes of 7.5m; and
– A BcoV associated with the appropriate mine zone, applied to create initial stope shapes.

The underground (UG) mine is accessed via two separate declines and as such the mine is split into two – north and south, although both declines are connected via a link drive approximately every 150m vertically at the base of each production Panel. As of 30 June 2024, 10,920m of decline has been mined, along with a further 87,733m of lateral development (excluding 6,295m of paste development). A third in-mine decline in the south mine, for independent access to Block A, has commenced, with initial access to drill platforms for resource conversion.

As of 2024, six raise-bored ventilation shafts have connection to the surface:
– The southern Fresh Air Raise (FAR1) – at 3.5 m diameter and 90m depth;
– The southern Fresh Air Raise (FAR2) – at 5.0 m diameter and 190 m depth; with 120m, 130m and 160m extensions to the 340 level, 490 and 665 level respectively.
– The southern Return Air Raise (RAR1) – at 5.0 m diameter and 154 m depth; with 548m of extension (multiple holes) to the 715 level
– The southern Return Air Raise (RAR2) – at 5.0 m diameter and 197 m depth; with a 270m extension (multiple holes) to the 490 level and a further 135m extension to 640 level.
– The northern Fresh Air Raise (FAR) at 3.5 m diameter and 165 m depth with a 275m extension (multiple holes) to the 490 level and a further 130m extension to the 640 level.
– The northern Return Air Raise (RAR) at 5.0 m diameter and 104 m depth with a 310m extension (multiple holes) to the 490 level and a further 140m extension to the 640 level.
– On each return shaft collar there is an exhaust fan drawing approximately 270-300m3/s.

There is also a secondary RAR system in the north and south mines comprising of LHW and 3.0-3.5m raise bored holes that have connections to each production level where there is access.

Secondary egress is provided by link drives between the South & North declines. These link drives are positioned at the base of each production Panel. The lowest connection to date has been made at the base of Panel 4 on the 640 Level.

An internal ladderway also exists in the South mine between the 50 and 200 Levels. In addition, strategically placed refuge chambers are to be found throughout both mines.

Heavy Mobile Equipment

HME TypeModelSizeQuantityLeased or
Contractor
Ref. DateSource
ANFO Loader 3 Leased Jun 30, 2024
Cable bolter 2 Leased Jun 30, 2024
Drill (long hole) Sandvik DL421-15C 3 Jun 30, 2024
Drill jumbo (two boom) 4 Leased Jun 30, 2024
Loader 9 Leased Jun 30, 2024
Loader - Tool Carrier 8 Leased Jun 30, 2024
Shotcreter 2 Leased Jun 30, 2024
Trans Mixer 4 Leased Jun 30, 2024
Truck (dump) 13 Leased Jun 30, 2024
Truck (underground) Sandvik TH663i 63 t 7 Dec 22, 2022

Comminution

Crushers and Mills

TypeModelSizePowerQuantity
Jaw crusher 1
SAG mill 1
Ball mill 1
Regrind 1

Summary:

The metallurgy process proposed for the Dugald River deposit involves crushing and grinding.

Processing

  • Crush & Screen plant
  • Flotation
  • Dewatering

Summary:

The metallurgical process for treatment of Dugald River ore involves crushing, grinding followed by sequential carbon/lead/zinc flotation to produce separate lead and zinc concentrates. The carbon concentrate is a waste product and reports to final tailings. This process, and the equipment used, is conventional for this style of mineralisation and used worldwide.

The Dugald River processing facility was commissioned with production commencing in October 2017, with nameplate throughput reached after 7 months of operation(May 2018). Both lead and zinc concentrate produced at Dugald River meet saleable grade and impurity specifications.

Deleterious elements include manganese and carbon, which have been estimated in the block model. Manganese percentage in the zinc concentrate is calculated as a postprocessing step to allow the generation of a value that can be used for the Ore Reserves.

Recoveries & Grades:

CommodityParameter2024202320222021202020192018
Zinc Recovery Rate, % 90.49089.387.986.884.783.1
Zinc Head Grade, % 10.310.210.510.810.510.210.1
Zinc Concentrate Grade, % 49.949.649.650.249.148.650
Lead Recovery Rate, % 67.167.262.162.765.366.561.4
Lead Head Grade, % 1.761.781.81.71.861.761.8
Lead Concentrate Grade, % 58.258.555.354.854.35956.7
Silver Head Grade, g/t 686158.939.1565650.7

Water Supply

Summary:

Process Water Dam(PWD) water would need to be utilised to the maximum practicable extent in processing and related mine activities (e.g. dust sprays, mine service water streams). Additional water for the operation, including for potable water supply, would be sourced from Lake Julius due to a lack of significant local groundwater resources in the area.

Dugald River’s water management structures are appropriately designed to oversee the high intensity flow events of the wet season through defined catchment zones and dams while during the dry season an emphasis is placed on balancing water conservation and optimising reuse.

Commodity Production

Zinc and Lead numbers are reported as production. Silver numbers are reported as sales.
CommodityProductUnits20252024202320222021202020192018
Zinc Metal in concentrate t 170,000-185,000 ^163,588 151,844 173,395 180,313 177,704 170,057 147,320 
Zinc Concentrate kt 328306350359362350293
Lead Metal in concentrate t 20,78119,90720,86920,36123,84723,15416,693
Lead Concentrate kt 36343837443929
Silver Payable metal oz 1,853,1461,358,9191,342,4061,184,1791,583,1861,193,303899,409
^ Guidance / Forecast.

Operational metrics

Metrics2024202320222021202020192018
Ore tonnes mined 1,783,162 t1,650,517 t1,873,332 t1,862,862 t1,982,988 t1,853,876 t1,473,804 t
Waste 683,191 t701.11 kt501 kt441 kt381 kt378 kt403 kt
Tonnes milled 1,755,369 t1,660,104 t1,844,212 t1,891,701 t1,958,672 t1,975,569 t1,755,847 t
Annual milling capacity 1.7 Mt1.7 Mt1.7 Mt

Production Costs

CommodityUnits20252024202320222021202020192018
C1 cash costs Zinc USD 0.8 / lb ^ **   0.65 / lb **   0.93 / lb **   0.84 / lb **   0.67 / lb **   0.7 / lb **   0.7 / lb **   0.58 / lb **  
^ Guidance / Forecast.
** Net of By-Product.

Mine Financials

Units2024202320222021202020192018
Revenue M USD 461.8  331.2  484.3  482.9  331.3   336   247.3  
EBIT M USD 113.3  -19.3  152.5  152.9  40.1   52.8   46.9  
EBITDA M USD 169.4  33.8  210.2  212.7  100   108.7   87.6  

Personnel

Mine Management

Job TitleNamePhoneEmailProfileRef. Date
Environmental Superintendent Dirk McNicoll 0417-350-844 dirk.mcnicoll@mmg.com LinkedIn May 19, 2025
HSE & Community Manager Robert James LinkedIn May 19, 2025
Maintenance Superintendent Noel Irwin LinkedIn May 19, 2025
Mine Superintendent Ross Lovejoy LinkedIn May 19, 2025
Processing Manager Simon Fitzpatrick LinkedIn May 19, 2025

Workforce

EmployeesContractorsTotal WorkforceYear
499 379 878 2024
500 357 857 2023
334 433 767 2022
271 378 649 2021
221 347 568 2020
192 315 507 2019
132 217 349 2017

Aerial view: