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Australia

Kalgoorlie Consolidated Gold Mines (KCGM) Operation

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Overview

Mine TypeOpen Pit & Underground
StatusActive
Commodities
  • Gold
Mining Method
  • Truck & Shovel / Loader
  • Sub-level caving
  • Avoca
  • Longhole open stoping
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Production Start... Lock
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SnapshotOne of Australia’s largest open pit gold mines, Kalgoorlie Consolidated Gold Mines(KCGM) Operations is a world-class asset.

Kalgoorlie Consolidated Gold Mines(KCGM) comprising Open Pits mines: the Fimiston South, Oroya Brownhill (East Wall), Golden Pike North and Underground mines: Fimiston UG, Mt Charlotte.

KCGM also includes the Fimiston and Gidji processing plants.

The expansion of the Fimiston Plant is under construction. The plant was commissioned in 1989 and has since undergone two expansions to become one of the largest milling complexes in Australia.

The primary tasks during the FY25 include the delivery and installation of key equipment (grinding mills, crushers, and flotation cells), along with the commissioning of support infrastructure (power lines and concentrate loading facilities).
Related AssetMt Charlotte Mine

Owners

SourceSource
CompanyInterestOwnership
Northern Star Resources Ltd. 100 % Indirect
Kalgoorlie Consolidated Gold Mines (KCGM) is operated by Kalgoorlie Consolidated Gold Mines Pty Ltd, a wholly owned subsidiary of Northern Star Resources Ltd.

Contractors

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Deposit type

  • Vein / narrow vein
  • Breccia pipe / Stockwork

Summary:

The Golden Mile deposit occurs in the Kalgoorlie Terrane within the southern portion of the NNW trending Archaean Norseman-Wiluna Greenstone Belt. The greenstone belt has been multiply deformed and regionally metamorphosed to grades varying from lower greenschist to amphibolite grade.

Fimiston
The stratigraphy covered by the KCGM tenements consists of a basal ultramafic unit called the Hannan Lake Serpentinite. This ultramafic unit is overlain successively by the high magnesian Devon Consols Basalt, Kapai Slate, tholeiitic Paringa Basalt and the Black Flag sediments. Differentiated zones of dolerite and gabbro texture occur within the mafic sequence. The Golden Mile Dolerite, hosting the bulk of the Golden Mile and Mount Charlotte gold mineralisation, is a strongly differentiated layered gabbro, approximately 700m in thickness. The Golden Mile Dolerite is situated conformably between the Paringa Basalt and the Black Flag sediments. This entire stratigraphic sequence is intruded by numerous porphyry dykes of intermediate to felsic composition.

The Fimiston style gold mineralisation, which accounts for the bulk of the economic gold ore of the Golden Mile deposit, is hosted dominantly in the Golden Mile Dolerite with lesser mineralisation hosted in the Paringa Basalt. The Golden Mile deposit is an intensely mineralised Archaean shear zone system developed between the Adelaide and Golden Pike faults. Gold mineralisation occurs over a north-south strike length of 4,250m, a width of 1,850m and has been historically mined to a depth of about 1,200m underground.

The mineralisation consists of numerous narrow, generally 1-2m wide, but locally up to 20m wide, vertically and laterally extensive lodes, up to 1,200m vertical and over 1,000m along strike length. The Fimiston lodes occur in three principle orientations: Main 140o/80oW, Caunter 115o/55oW to 80oW and Cross Lodes 050o/90o to 80oN-S. The deposit lies within a regional syncline and is divided into the Eastern Lode System and the Western Lode System, divided by the steeply dipping reverse Golden Mile Fault. The Main and Caunter lodes are the dominant sets in both the Western and Eastern Lode Systems. The lodes in the Western Lode System display good lateral and vertical continuity whereas lodes in the Eastern Lode System are segmented by numerous steep reverse faults. The lodes in the Western and Eastern Lode System form a funnel shaped array which is sub-vertical in the Western Lode System and steeply west dipping in the Eastern Lode System.

Dimensions
The Fimiston resource extends 4.3km’s north-south, 1.5km’s east-west, and 1.8km’s vertical.

Mineralised domains are categorised by overall geometry and divided into Main, Caunter, Oblique, and Cross lodes. Main lodes are predominantly sub-vertical with a northsouth strike, Caunter lodes strike north-north-west dipping approximately 65° west, and Cross lodes strike east-west with a sub-vertical dip. Oblique lodes are less common but are effectively conjugate to the Caunter lodes.

Charlotte
The Mt Charlotte style gold mineralisation is hosted within the Golden Mile Dolerite and is predominantly associated with pyrite in carbonate alteration haloes around quartz veins, with a minor proportion as relatively coarse free gold within the veins, commonly close to their margins. The veins vary in width from a few millimetres to a maximum of about two metres but are commonly between two centimetres and 50 cm wide. The vein spacing varies from 20 cm to tens of metres but is typically from 50 cm to two metres in areas mined as ore. Quartz is the dominant vein-fill mineral; accessory vein minerals include calcite, ankerite, scheelite, pyrite, pyrrhotite, and gold.

The Hidden Secret style gold mineralisation is hosted within the Williamstown Dolerite at the contact with the Kapai Slate and Devon Consols Basalt and spatially associated with a porphyritic intrusion and the Towns Fault. Gold is hosted in deformed a quartz vein 2- 20cm wide. Vein minerals include pyrite, telluride, silica, carbonate and fuchsite.

Fairplay is hosted dominantly within the Williamstown Dolerite and Paringa Basalt and is spatially associated with the Acre Fault. Thin shear and stockwork veins contain quartz, pyrite, telluride, carbonate, fuchsite, roscoelite, and gold. Lode style orebodies at Mt Ferrum are considered Fimiston-style gold, and consist of shear zones with fine disseminated pyrite, quartz carbonate veins and broad breccia zones.

Kal East is a narrow, high-grade Fimiston-style lode lying 250m to the east of existing infrastructure at the Mt Charlotte mine. Infill resource definition drilling has identified more complexity than expected, defining a series of hangingwall and footwall structures. Mineralisation is hosted primarily within Williamstown Dolerite and the highest grade is constrained within a steeply dipping southerly plunging shoot. Internal zones within the Williamstown Dolerite are important in controlling the distribution of gold.

Belgravia is a series of mineralised lodes lying 100m north of existing infrastructure at the Mt Charlotte mine. Mineralisation is hosted within pillowed and variolitic Devon Consols Basalt in proximity to the Hannans Lake Serpentinite, the contact of which is intruded by felsic porphyritic rocks. Infill resource definition drilling has identified eight separate NNW- striking lodes with en échelon geometry. The lodes are overprinted by stockwork mineralisation, with veins dipping to the north similar to the Mt Charlotte-style stockwork orientations.

Dimensions
The Mt Charlotte Project covers an area of 2.6km N-S x 2km E-W x 1.7km Vertical. Within the project area on a deposit scale the project can be broken into.

Mt Ferrum (600mN x 600mE x 600mZ) which is a combination of Fimiston style subvertical lodes within the Paringa Basalt and Charlotte style stockworks within and on the contacts of the Williamstown Dolerite.

Hidden Secret/Belgravia (700mN x 300mE x 600mZ) is a moderately west dipping, south plunging lode style orebody with overprinting stockwork style mineralisation associated with the Little Wonder deposit within the Dev Consuls Basalt.

Kal East (600mN x 300mE x 400mZ) is a Fimiston style lode deposit hosted within the Williamstown dolerite overprinted by stockwork style mineralisation.

Mt Charlotte Mine (1.2kmN x 300mE x 1.7kmZ) is a subvertical north plunging stockwork style deposit hosted within the Golden Mile Dolerite U8 layer. Mineralisation is bound to the north by the Charlotte fault and south by the Lord Nelson fault.

Reserves

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Mining Methods

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Comminution

Crushers and Mills

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Processing

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Production

2020 production numbers reflect production for seven months period from December 2019 to June 2020. Saracen acquired 50% stake in the KCGM JV in late of November 2019.
CommodityUnits2024202320222021202020192018201720162015
Gold koz  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe413628736752640
All production numbers are expressed as metal in doré.

Operational metrics

Metrics2024202320222021202020192018201720162015
Annual processing capacity  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe
Waste  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe
Ore tonnes mined  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe
Tonnes processed  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe11,414 kt13,158 kt12,832 kt12,958 kt11,550 kt
Waste OP  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe21,094 kt19,594 kt38,190 kt
Total tonnes mined  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe26,792 kt29,054 kt53,362 kt64,004 kt73,978 kt

Production Costs

Commodity20242023202220212020201920182017
Credits (by-product) Gold  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe
Cash costs Gold  ....  Subscribe
Cash costs (sold) Gold
Total cash costs (sold) Gold 876 / oz  USD 737 / oz  USD 647 / oz  USD
Total cash costs (sold) Gold  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 873 / oz **  USD 732 / oz **  USD 642 / oz **  USD
All-in sustaining costs (sold) Gold  ....  Subscribe 1,186 / oz  USD 862 / oz  USD 734 / oz  USD
All-in sustaining costs (sold) Gold  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 1,183 / oz **  USD 857 / oz **  USD 729 / oz **  USD
All-in costs Gold 1,186 / oz  USD 862 / oz  USD 734 / oz  USD
All-in costs Gold  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 1,183 / oz **  USD 857 / oz **  USD 729 / oz **  USD
** Net of By-Product.

Operating Costs

Currency201920182017
OP mining costs ($/t mined) USD  ....  Subscribe  ....  Subscribe  ....  Subscribe
UG mining costs ($/t mined) USD  ....  Subscribe  ....  Subscribe  ....  Subscribe
Processing costs ($/t milled) USD  ....  Subscribe  ....  Subscribe  ....  Subscribe
G&A ($/t milled) USD  ....  Subscribe  ....  Subscribe

Financials

Units20242023202220212020201920182017
Growth Capital M AUD  ....  Subscribe  ....  Subscribe
Capital expenditures M 104  USD 48  USD 41  USD
Revenue M  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe
Pre-tax Income M  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe
EBITDA M  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe
Operating Cash Flow M  ....  Subscribe  ....  Subscribe

Heavy Mobile Equipment

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EV - Electric
AV - Autonomous

Personnel

Mine Management

Job TitleNameProfileRef. Date
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EmployeesContractorsTotal WorkforceYear
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Aerial view:

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