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Esterhazy (K3) Mine

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Summary

Mine TypeUnderground
StatusActive
Commodities
  • Potash
Mining Method
  • Room-and-pillar
  • Continuous
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SnapshotThe Esterhazy Facility includes an underground mine and two processing plants that began operating in 1962. The K1 mill is nine miles (14 km) northeast of Esterhazy, the K2 mill is 12 miles (19 km) east, the K3 mine is four miles (six km) east, and the K4 mineral resources are 18 miles northeast of Esterhazy.

A new compaction circuit was commissioned at K1, and a Hydrofloat circuit at K2, increasing overall site throughput.

Since 1985, brine inflows have affected the K1 and K2 mines, and due to accelerated inflows, the Company announced the closure of both shafts on June 4, 2021.

The 2025 LOM plan includes K3 mineral reserves and K4 mineral resources. K3 is in full production and is expected to begin ramping down in 2045, with mining ending in 2049. K4 mining is scheduled to begin in 2045, reaching full production in 2050 and continuing until 2078.

Owners

SourceSource
CompanyInterestOwnership
The Mosaic Company 100 % Indirect
Mosaic Potash Esterhazy Limited Partnership (operator) 100 % Direct
The Esterhazy Potash Facility is 100% owned by Mosaic Potash Esterhazy Limited Partnership, a wholly owned indirect subsidiary of The Mosaic Company.

Contractors

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Deposit type

  • Evaporite

Summary:

Deposit Type
Potash at the Esterhazy Potash Facility area occurs conformably within Middle Devonian-age sedimentary rocks and is found in total thicknesses ranging from approximately 100 to 131 ft. (30 to 40 m) at a depth of approximately 3,280 to 3,855 ft. (1,000 to 1,175 m). Evaporites are generally formed by seawater flowing into landlocked basins, followed by the evaporation of the seawater and precipitation of the dissolved salts. Progressive solar distillation of these salt-rich brines results in sequentially precipitated beds of limestone (CaCO3), dolomite (CaCO3·MgCO3), anhydrite (CaSO4), halite (NaCl), carnallite (KCl·MgCl2·6H2O), sylvite (KCl), kieserite (MgSO4·H2O) and other calcium and magnesium salts.

Property Geology
The Esterhazy Potash Facility is situated in the eastern extent of what is commonly termed the “Commercial Potash Mining Belt,” where potash is mined by conventional underground methods. The total thickness of potash beds in the Prairie Evaporite at Esterhazy ranges from approximately 100 to 131 ft. (30 to 40 m) at a depth of approximately 3,100 to 3,800 ft. (950 to 1,150 m).

In the Esterhazy area, the Esterhazy and White Bear Marker Beds are present. The White Bear Marker Beds, a distinctive unit of thin interbedded clay, halite, and sylvinite horizons between the Belle Plaine and Esterhazy Members, is insufficient in thickness and grade to be attractive for mining.

The potash mineralization in the Esterhazy Member includes five major potash-bearing beds that are extracted by conventional mining machines. The key mining horizons are initially delineated using information gathered during production drilling, using geophysical logging technology. These logs are compared to physical core to evaluate the quality of the mineralization.

Esterhazy Potash Deposit
The potash mined at Esterhazy is a mixture of halite and sylvite and in some parts of the mining area, moderate amounts of carnallite. The key mining horizons are initially delineated using information gathered during exploration drilling using geophysical logging technology. These logs are compared to physical core to evaluate the quality of the mineralization.

The potash deposit is generally uniform and laterally continuous. The grade is estimated using geochemical assays of core or chip samples. Properly calibrated, the gamma response from well log data can be converted to indicate the amount of potash in the formation as a %K2O. Gamma Ray Equivalent Calculation (GREC) can be applied to interpret and verify the quality of the ore where core may not be available. The neutron-density log is used to indicate the presence of carnallite. Confidence in this correlation is gained by comparing GREC to assay results.

Deposit Dimensions
In the Esterhazy area the potash mineralization is from the Esterhazy Member. It includes five major potash-bearing beds that are extracted by conventional mining machines. The naming convention at site refers to the beds in the Esterhazy Member as beds 50, 45, 40, 35 and 30 (in ascending order). The highest-grade potash is hosted in Bed 40. It has an average thickness of 4.3 ft (1.3 m). It is possible to encounter variation in the thickness and grade of these beds, but usually the normal stratigraphy is present.

Mineralization
Potash mineralization contains sylvinite, a mixture of the iron oxide-stained halite, sylvite and carnallite. Minor amounts of insoluble minerals are also present, most notably in the 45 Bed. When present interstitially or as more massive pods, carnallite can deteriorate rapidly or be preferentially dissolved. The color of the potash can vary from light orange to deep red-rimmed crystals. The mineralization can be locally bedded or massive. The halite and sylvite crystals can range from small to more typically coarse to large. This can be attributed to the conditions during deposition as there has been no alteration.

Reserves

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Mining Methods

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Heavy Mobile Equipment

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Comminution

Crushers and Mills

Milling equipment has not been reported.

Processing

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Water usage

Parameter2025202420232022202120202019
Fresh water 3.28 M m33.22 M m33.36 M m33.17 M m33.04 M m33.17 M m32.88 M m3

Commodity Production

CommodityProductUnits20252024202320222021202020192018201720162015
Potash Salt Mt  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe3.94.64.34.24.3

Operational metrics

Metrics20252024202320222021202020192018201720162015
Ore tonnes mined  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe11.9 Mt13.9 Mt13.1 Mt12.6 Mt13.1 Mt
Annual production capacity  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe6 Mt of potash salt5.3 Mt of potash salt5.3 Mt of potash salt5.3 Mt of potash salt
^ Guidance / Forecast.

Production Costs

Commodity production costs have not been reported.

Mine Financials

Units202520242023202220212020201920182017
Sustaining costs M USD  ....  Subscribe 10   11   12  
Capital expenditures M USD  ....  Subscribe 388   338   287  
Revenue M  ....  Subscribe
Book Value M  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe

Personnel

Mine Management

Job TitleNameProfileRef. Date
....................... Subscription required ....................... Subscription required Subscription required Mar 12, 2026
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....................... Subscription required ....................... Subscription required Subscription required Mar 12, 2026
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Workforce

Total WorkforceYear
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Aerial view:

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