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United States
Fort Knox Mine

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 Location:
25 km NE from Fairbanks, Alaska, United States

  Address:
PO Box 73726
Fairbanks
Alaska, United States
99707-3726
Phone  ...  Subscription required
Fax(907)-490-2290
WebsiteWeb
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  • Overview
  • Owners
  • Geology
  • Mining
  • Processing
  • Production
  • Reserves
  • Costs & Financials
  • Fleet
  • Personnel
  • Filings & News

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Overview

StageProduction
Mine TypeOpen Pit
Commodities
  • Gold
Mining Method
  • Truck & Shovel / Loader
Processing
  • ACACIA reactor
  • Gravity separation
  • Centrifugal concentrator
  • ROM/dump leach
  • Concentrate leach
  • Agitated tank (VAT) leaching
  • Carbon in pulp (CIP)
  • Carbon in column (CIC)
  • Solvent Extraction & Electrowinning
  • Cyanide (reagent)
Mine Life2030


Owners

Source: p. 59
CompanyInterestOwnership
Kinross Gold Corp. 100 % Indirect
Fairbanks Gold Mining, Inc (operator) 100 % Direct
The Fort Knox mine is owned and operated by Kinross’ wholly-owned subsidiary Fairbanks Gold Mining Inc. (“FGMI”).

Deposit Type

  • Vein / narrow vein
  • Breccia pipe / Stockwork
  • Skarn


Summary:

The Fort Knox deposit is classified as an Intrusion-Hosted Mesozonal deposit in the Reduced Intrusion-Related Gold Deposit (RIRG) style (Hart, 2005). RIRG deposits typically occur associated with moderately reduced intrusions in reduced siliciclastic sequences, and have a common association with W-Sn±Mo metallogenic belts. The key characteristics of these deposits are a low sulfide content, association with reduced ore mineral assemblages, and metal assemblages of Au>Ag, Bi, As, W, and Mo (Robert, 2007). The reduced intrusion occurs as equigranular and multiphase granitic stocks and batholiths. Gold is hosted in sheeted veins, which are coeval with their causative intrusion (Robert, 2007). Although these deposits do not have a significant hydrothermal alteration footprint, there are often peripheral mineralization occurrences and proximal thermal alteration, which have a predictable distribution pattern, including secondary aluminosilicates, biotite, and tourmaline, skarns and polymetallic veins (Hart, 2005; Robert, 2007). The Gil deposit is hosted in skarns and quartz veins within the skarns.

Gold mineralization at Fort Knox Mine is hosted entirely within the Late Cretaceous (~92 Ma), Fort Knox granite pluton. The contact with the Fairbanks Schist is abrupt. Drilling indicates that the pluton contacts plunge steeply to the north and south and moderately to the east and west. The surface exposure of the pluton is approximately 1,100 m (3,609 ft) in the east-west direction and 600 m (1,969 ft) northsouth.

Gold occurs within and along the margins of pegmatite vein swarms and quartz veins and veinlets. Numerous SW-dipping fault zones influence the orientation of the vein swarms and the geometry of ore zones. Weak to moderate development of vein- andfracture-controlled phyllic, potassic, albitic, and argillic alteration styles is present. Gold is closely associated with bismuth (Bakke, 1995; McCoy et al., 1997). Gold occurs attached to bismuth-minerals, sulfide, and non-sulfide gangue, and as complex intergrowth or solid solution/exsolution texture grains with native bismuth, maldonite, bismuthinite, and/or molybdenite.

The overall sulfide content of the orebody is <0.10%. The orebody is oxidized to the depths of the drilling primarily along NW-trending, SW-dipping fault zones which contain abundant iron oxide and clay gouge along the margins.

Vein-types and associated alteration styles by abundance and relative importance to gold mineralization found at Fort Knox are:

1. Stockwork quartz veins and veinlets, ranging in thickness from micro-scale to 15 cm. These veins possess thin albitic alteration halos. Phyllic alteration envelopes that range in thickness from centimetre to multi-metre scale occur where stockwork veining is abundant near NW fault zones.

2. Pegmatite veins and veinlets: ranging in thickness from micro-scale to 8 cm. Composed of clear to grey quartz, large K-spar megacrysts, and micaceous clots. Potassic alteration halos, rarely exceeding 1 cm thickness, consist of an assemblage of variable amounts of secondary biotite and K-spar overgrowths on primary K-spar within the granite matrix. Veins variably altered with phyllic (quartz-sericite-pyrite) assemblage.

3. Low temperature fracture coatings and chalcedonic veins and breccia composed of zeolite-calcite-clay-chalcedony. Pervasive throughout the deposit in the form of fracture coatings and breccia zones. Argillic alteration halos as much as 7 m in width are developed adjacent to the larger chalcedonic breccia zones. These zones have been largely mined out to-date.

Gil Deposit Geology and Mineralization
Brittle deformation at Gil is related to contact metamorphism and the regional amphibolite/greenschist events. At least three penetrative phases of deformation are recognized. As a result, large-scale asymmetric folds and faults are present and trend northeast (35-55°), with variable dip (45-80° NW). The most laterally extensive of these faults are the regional-scale, oblique faults that occur throughout the YTT. The oldest fault surfaces are low-angle reverse faults, sub-parallel to the principal fold axes, and often form the contacts between lithologies.

Conjugate to the northeast-striking faults are numerous northwest-striking faults (300°-360°) that dip steeply to the southwest or vertically. These faults exhibit apparent strikeslip offsets of 15.2 to 45.7 m (50-150 ft), but the displacement is believed to be rotational, or scissor-like, with the footwall rotating counter-clockwise relative to the hanging wall. Distinct, closely-spaced joint sets crosscut nearly all lithologies, are predominantly northwest-striking (295-305°), and crosscut foliation in near-vertical configuration. Joints are commonly in-filled with quartz, quartz-carbonate, and quartz-sulphide (± iron oxide) and are universally important controls to mineralization.

Gold mineralization at Gil primarily occurs in quartz-sulphide and quartz-carbonate veins, clay-filled shear zones, and limonite-stained fractures, which crosscut nearly all lithologies. Gold mineralization is widespread, but grade and continuity are related to complex interactions among hydrothermal fluids, host rocks, and structure.

At Main Gil and South Sourdough, gold mineralization largely appears stratabound within calc-silicate units, however field-level observations support that gold mineralization is predominately localized within veins and joints in highly fractured rock. Veins are discrete, up to 30 cm wide, white quartz veins, and later thinner, discrete, quartz-calcite (±actinolite/pyroxene) veins. Both sets of veins tend to be steeply dipping and crosscut foliation. Alteration in the Main Gil zone is represented by an intense retrograde assemblage of calc-silicate minerals. Hydrothermal fluid interaction with a carbonate-rich protolith and calc- silicate minerals enhanced the precipitation of gold and sulphides.

At North Gil and North Sourdough, gold is almost exclusively associated with quartz veining. These veins occur within quartz-mica schist, feldspathic schist, and calcareous biotite-chlorite-quartz schist. The quartz veins are typically less than 5.1 cm in width and consist of milky-white quartz-arsenopyrite, quartz-calcite, and quartz-feldspar veins. Alteration is vein-controlled and consists of sericitic to potassic (secondary biotite) alteration along vein margins. Pyrite and/or arsenopyrite are the most common accessory minerals observed in the veins, typically in concentrations of <1%.


Mining Methods

  • Truck & Shovel / Loader


Summary:

The Fort Knox property is located in Fairbanks North Star Borough, Alaska and includes the main Fort Knox open pit mine, mill, tailings storage facility, heap leach facilities, the Gil-Sourdough Exploration project, and the former True North mine site. The Gil Project is located approximately six miles east of the Freshwater Reservoir at Fort Knox. The project is connected to the Fort Knox operational area by a production haul road that originates near the Fort Knox TSF dam and ends at the project site.

The existing operation is a conventional hard-rock open pit using drilling, blasting, loading, hauling and support functions.

Mining is currently performed using 9 m (30 ft) benches, which are mined as single benches in schist and in double-bench orientations in granites.

The Fort Knox mine operates 24 hours per day, 365 days per year.


Crushing and Grinding
Flow Sheet: Source
Crusher / Mill TypeModelSizePowerQuantity
Gyratory crusher 1.52m x 2.59m 700 HP 1
Cone crusher 7' 500 HP 1
SAG mill 10.4m x 4.6m 14000 HP 1
Ball mill 6.1m x 9.1m 7000 HP 2

Summary:

Higher grade ore from the Fort Knox mine is processed in the CIP mill located near the Fort Knox open pit. The mill processes ore 24 hours per day, 365 days per year at a nominal capacity of 36,287 t/d (40,000 stpd) of fresh feed.

Mill feed is first crushed to minus 20 cm (8 inch) in the open-circuit primary gyratory crusher located near the Fort Knox pit. The crusher is a 1.52x2.59 m (60x102 in) model with a 700 hp motor and is rated to a nominal capacity of 65,317 t/d (72,000 stpd). The crusher product is transferred 800 m using a conveyor belt to a mill feed coarse ore stockpile with capacity for approximately 272,000 t (300,000 st).

Three reclaim feeders transfer the coarse ore from the stockpile onto a conveyor belt that feeds a semi-autogenous grinding (SAG) mill with dimensions of 10.4x4.6 m (34x15.25 ft) and powered by two 7,000 hp motors. A vibrating screen (one operating, one standby) classifies the SAG discharge stream. The screen oversize stream (pebbles) is conveyed to a 2.13 m (7 ft) short head cone crusher with a 500 hp motor. Crushed pebbles are usually stockpiled and later hauled by trucks to the dump leach. A system of conveyor belts allows the alternative recirculation of the crushed pebbles to the SAG mill, or to bypass the cone crusher and discharge them directly on the stockpile that transfer material to the dump leach. The SAG screen passing discharge stream feeds the secondary grinding stage.

The secondary grinding stage operates with two parallel grinding lines, each line consisting of one ball mill with dimensions 6.1x9.1 m (20x30 ft) powered by a 7,000 hp motor, and operating in closed-circuit with its own hydrocyclone battery.


Processing

  • ACACIA reactor
  • Gravity separation
  • Centrifugal concentrator
  • ROM/dump leach
  • Concentrate leach
  • Agitated tank (VAT) leaching
  • Carbon in pulp (CIP)
  • Carbon in column (CIC)
  • Solvent Extraction & Electrowinning
  • Cyanide (reagent)

Flow Sheet: Subscription required

Summary:

Fort Knox currently operates two ore processing lines: a mill operation consisting of crushing, grinding, agitated cyanide leaching, and a carbon-in-pulp (CIP) circuit; and a run-of-mine valley-fill cyanide heap leaching operation where gold is recovered using two parallel carbon-in-column (CIC) circuits. Gold is recovered from solution by electrowinning and poured into doré bars at the mill refinery.

Milling Methods and Capacity
Higher grade ore from the Fort Knox mine is processed in the CIP mill located near the Fort Knox open pit. The mill processes ore 24 hours per day, 365 days per year at a nominal capacity of 36,287 t/d (40,000 stpd) of fresh feed. The ore is free milling and has a single style of mineralization, yielding consistent recovery which is related to mill feed grade. In recent years, typical recovery has been in the range of 81% to 83%.

The mill includes a primary crusher, a conventional semi-autogenous mill and two ball mills operating in ........

Recoveries & Grades:

CommodityParameter2021202020192018201720162015
Gold Equivalent Recovery Rate, %  ......  Subscription required  ......  Subscription required  ......  Subscription required81.582.582.882.9
Gold Equivalent Head Grade, g/t  ......  Subscription required  ......  Subscription required  ......  Subscription required0.50.840.690.76

Production:

CommodityUnits2021202020192018201720162015
Gold Equivalent oz  ......  Subscription required  ......  Subscription required  ......  Subscription required255,569381,115409,844401,553
All production numbers are expressed as metal in doré.
Subscription required - Subscription is required.

Operational Metrics:

Metrics202120202019201820172016
Ore tonnes mined  ......  Subscription required  ......  Subscription required25,367 kt24,646 kt26,362 kt31,750 kt
Tonnes processed  ......  Subscription required  ......  Subscription required26,562 kt28,097 kt32,736 kt42,360 kt
Daily milling capacity  ......  Subscription required  ......  Subscription required36,287 t
Subscription required - Subscription is required.

Reserves at December 31, 2021:
Mineral reserves cutoff grade: 0.10 to 0.36 g/t Au.

CategoryTonnage CommodityGradeContained Metal
Proven 34,810 kt Gold 0.3 g/t 375 koz
Probable 196,575 kt Gold 0.3 g/t 2,092 koz
Proven & Probable 231,385 kt Gold 0.3 g/t 2,467 koz
Measured 7,685 kt Gold 0.3 g/t 77 koz
Indicated 168,931 kt Gold 0.3 g/t 1,600 koz
Measured & Indicated 176,616 kt Gold 0.3 g/t 1,677 koz
Inferred 85,071 kt Gold 0.2 g/t 672 koz

Commodity Production Costs:

CommodityUnits2021202020192018201720162015
Cash costs (sold) Gold Equivalent USD  ......  Subscription required  ......  Subscription required  ......  Subscription required 837 / oz 628 / oz 741 / oz 629 / oz
Subscription required - Subscription is required.

Financials:

Units2021202020192018201720162015
Capital expenditures M USD  ......  Subscription required  ......  Subscription required  ......  Subscription required89.5   102.1   70.2   140.8  
Revenue M USD  ......  Subscription required  ......  Subscription required  ......  Subscription required325.5   481.1   510.8   467  
Operating Income M USD  ......  Subscription required  ......  Subscription required  ......  Subscription required-41.5   224.7   110   -180.8  
Gross profit M USD  ......  Subscription required  ......  Subscription required  ......  Subscription required1.4   243.2   119.9   -168.8  
Subscription required - Subscription is required


Heavy Mobile Equipment as of June 11, 2018:
HME TypeModelQuantityStatus
Excavator ....................... Subscription required ....................... Subscription required Existing
Excavator ....................... Subscription required ....................... Subscription required Existing
Loader ....................... Subscription required ....................... Subscription required Existing
Truck (haul) ....................... Subscription required ....................... Subscription required Existing
Truck (haul) ....................... Subscription required ....................... Subscription required Existing
....................... Subscription required ....................... Subscription required ....................... Subscription required Proposed
Subscription required - Subscription is required.

Mine Management:

Job TitleNameProfileRef. Date
....................... Subscription required ....................... Subscription required Subscription required Apr 7, 2022
....................... Subscription required ....................... Subscription required Subscription required Apr 7, 2022
....................... Subscription required ....................... Subscription required Subscription required Apr 7, 2022
....................... Subscription required ....................... Subscription required Subscription required Apr 7, 2022
....................... Subscription required ....................... Subscription required Subscription required Apr 7, 2022
....................... Subscription required ....................... Subscription required Subscription required Apr 7, 2022
Subscription required - Subscription is required.

Staff:

EmployeesContractorsTotal WorkforceYear
Subscription required Subscription required Subscription required 2020
Subscription required 2018
Subscription required 2017
Subscription required 2016
Subscription required 2015
Subscription required 2014
Subscription required 2013

Corporate Filings & Presentations:

DocumentYear
Corporate Presentation 2022
................................... Subscription required 2021
................................... Subscription required 2021
................................... Subscription required 2021
................................... Subscription required 2021
................................... Subscription required 2021
................................... Subscription required 2021
................................... Subscription required 2020
................................... Subscription required 2020
................................... Subscription required 2020
................................... Subscription required 2020
................................... Subscription required 2020
................................... Subscription required 2020
................................... Subscription required 2019
................................... Subscription required 2019
................................... Subscription required 2019
................................... Subscription required 2019
Annual Information Form 2018
Financial Review 2018
Management Discussion & Analysis 2018
Press Release 2018
Technical Report 2018
Year-end Mineral Reserves 2018
Annual Information Form 2017
Financial Review 2017
Management Discussion & Analysis 2017
Other 2017
Press Release 2017
Year-end Mineral Reserves 2017
Annual Information Form 2016
Annual Report 2016
Other 2016
Annual Report 2015
Other 2015
Technical Report 2015
Year-end Mineral Reserves 2015
Annual Report 2014
Other 2014
Other 2013
Subscription required - Subscription is required.

Aerial view:

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