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South Africa
Tshepong Mine (Tshepong Operation)

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 Location:
1.5 km E from Odendaalsrus, South Africa

  Regional Office:
Randfontein Office park Corner of Main Reef Road and Ward Avenue
P.O. Box 2
Randfontein
South Africa
1760
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Fax+27-11-692-3879
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  • Overview
  • Owners
  • Geology
  • Mining
  • Processing
  • Production
  • Reserves
  • Costs & Financials
  • Personnel
  • Filings & News

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Overview

StageProduction
Mine TypeUnderground
Commodities
  • Gold
  • Uranium
Mining Method
  • Undercut mining
  • Open stoping
Processing
  • Gravity separation
  • Calcining
  • Concentrate leach
  • Agitated tank (VAT) leaching
  • Carbon in pulp (CIP)
  • AARL elution
  • Merrill–Crowe
  • Cyanide (reagent)
Mine Life17 years (as of Jan 1, 2017)
Tshepong and Phakisa were two separate segments for the 2017 financial year. As of 1 July 2017, they have been integrated into Tshepong Operations and have been treated as one segment for the 2018 financial year.
From FY18, the Tshepong and Phakisa mines have been reported on as a single entity, Tshepong operations.


Owners

Source:
CompanyInterestOwnership
Harmony Gold Mining Company Ltd. 100 % Indirect
Harmony initially acquired Tshepong as part of the acquisition, in a 50:50 joint venture with ARMgold, of the Freegold operations from AngloGold Ashanti Limited in January 2002. In September 2003, Harmony acquired these operations in their entirety.

Deposit Type

  • Conglomerate hosted


Summary:

The principal gold-bearing ore body at the Tshepong and Phakisa sections is the stratiform and stratabound Basal Reef (known as the Basal Reef Zone or BRZ). This unit comprises a thin conglomerate at the base of the BRZ, overlain by clean ‘placer’ quartzites. The BRZ is underlain by a thick series of siliceous and argillaceous quartzites comprising the Welkom Formation and is overlain by shales and quartzites of the Harmony Formation, both of the Johannesburg sub-Group of the Central Rand Group. Although not apparent within the Mines Lease, the BRZ sits unconformably on the Welkom Formation.

The Upper Cycle Black Chert facies Basal Reef prevails in the south of the lease area, and consists of a slightly polymictic (yellow shale specks present), matrix-supported medium pebble conglomerate with a more gradational contact absent of carbon where mineralisation is associated with fine disseminated and buck-shot pyrite. The conglomerate is slightly thicker compared to the Lower Cycle, but is also overlain by barren reef quartzite, the entire package reaching characteristically up to only 40cm thick. The lower Khaki Shale is up to 1m thicker.

The Central Rand Group itself is overlain in turn by lavas and sediments of the Ventersdorp System and the more recent sediments of the Karoo Group.

The B Reef occurs approximately 150 metres stratigraphically above the Basal Reef (or approximately two production working levels). Consequently, the B Reef is not normally intersected in either Basal Reef development or routine diamond drilling.

The lowest unit is a basal lag (Zone A), sitting on the underlying Doornkop Quartzite Formation. Where this unit is developed (or preserved), it may be highly mineralised oligomictic or polymictic conglomerate, with visible gold, buckshot pyrite and carbon mineralisation. This unit may carry gold values of many thousands of cmg/t and represents a potentially rewarding exploration target.

The unit overlying the Zone A may be either Zone B, which is comprised of a mildly erosive pebbly quartzite formation, and/or the stratigraphically younger Zone C, which is a polymictic conglomerate with low values which is also erosional into the underlying A and B zones.


Mining Methods

  • Undercut mining
  • Open stoping


Summary:

Following the successful conclusion of the study to investigate their integration, Tshepong section and the Phakisa section have been consolidated as a single entity, the Tshepong operations.

Mining is conducted to a depth of 2 349m. The mine uses conventional undercut mining in the Basal Reef while the B Reef is exploited as a high grade secondary reef.

At the Tshepong section, the reef horizon is accessed via conventional grid development. The shaft’s primary economic reef horizon is the Basal Reef that is extracted by undercut mining, leaving a quartzite beam in the hangingwall to ensure the stability of the overlaying shale. Minor amounts of B Reef that do not exceed 18% of the on-reef area mined annually are extracted via open stoping mining. The B Reef is located approximately 140m stratigraphically above the Basal Reef, necessitating separate infrastructure (i.e. footwall development) from that for the Basal Reef. The presence of khaki shale approximately 6m thick above the Basal Reef strains the footwall development rates of the B Reef, requiring the installation of ring sets for the first 25m of development. The Tshepong section has significant reserves to maintain a long term life, however, extraction of ore from pillars will become more important as the life of mine progresses, but volumetrically these reserves are not significant.


Crushing and Grinding


Processing

  • Gravity separation
  • Calcining
  • Concentrate leach
  • Agitated tank (VAT) leaching
  • Carbon in pulp (CIP)
  • AARL elution
  • Merrill–Crowe
  • Cyanide (reagent)

Source: Subscription required

Summary:

Tshepong operations shares the Harmony One plant with three other Harmony mines and four Harmony waste rock dumps. The plant’s design capacity exceeds the maximum planned production from these sources. Gold is recovered by means of gold cyanide leaching. [MINERAL RESOURCES AND MINERAL RESERVES 2019. P.78]

The ore is taken up the slow-moving conveyers from underneath the silos and discharged directly into the feed hopper for the six fully autogenous mills. For control purposes the mill feed belts and the mill discharge pumps both have variable speed drives. Each mill is a closed circuit with a 1200mm primary cyclone with mass flow measurement on the feed. The primary cyclone overflow is screened on a 600µm linear screen for the removal of coarse woodchips and tramp steel.

Calcium Oxide (lime) is added to the 6 thickeners (operating in 3 parallel modules) as slaked lime with levels of CaO being controlled at between 0.014 and 0.016% CaO. The lime maintains a protect ........

Recoveries & Grades:

CommodityParameter2017201620152014
Gold Head Grade, g/t 4.694.624.314.46

Production:

CommodityUnits2017201620152014
Gold oz 154,934161,751137,540135,772

Operational Metrics:

Metrics2017201620152014
Tonnes milled 1,027 kt1,088 kt992 kt947 kt

Reserves at June 30, 2017:

CategoryTonnage CommodityGradeContained 
Commodity
Measured 4,042,667 t Uranium (U3O8) 200 g/t 2 M lbs
Indicated 13,595,388 t Uranium (U3O8) 210 g/t 6 M lbs
Inferred 11,464,974 t Uranium (U3O8) 110 g/t 3 M lbs
Total Resource 29,103,029 t Uranium (U3O8) 170 g/t 11 M lbs

Commodity Production Costs:

CommodityUnits2017201620152014
Cash costs Gold USD 964 / oz 787 / oz 1,008 / oz 981 / oz
All-in sustaining costs (sold) Gold USD 1,160 / oz 940 / oz 1,235 / oz 1,223 / oz

Operating Costs:

Units20172016
Total operating costs ($/t milled) USD 132106

Financials:

Units2017201620152014
Capital expenditures M USD 28   21   27   29  
Revenue M USD 203   190   170   176  
Gross profit M USD 54   63   29   44  


Heavy Mobile Equipment:

Mine Management:

Job TitleNameProfileRef. Date
....................... Subscription required ....................... Subscription required Subscription required Jun 10, 2020
....................... Subscription required ....................... Subscription required Subscription required Jun 10, 2020
....................... Subscription required ....................... Subscription required Subscription required Jun 10, 2020
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Staff:

EmployeesContractorsTotal WorkforceYear
Subscription required Subscription required Subscription required 2017
Subscription required Subscription required Subscription required 2016
Subscription required Subscription required Subscription required 2015
Subscription required Subscription required Subscription required 2014

Corporate Filings & Presentations:

DocumentYear
................................... Subscription required 2019
Form 20-F 2018
Integrated Report 2018
Year-end Mineral Reserves 2018
Annual Report 2017
Form 20-F 2017
Integrated Report 2017
Other 2017
Year-end Mineral Reserves 2017
Year-end Mineral Reserves 2017
Year-end Mineral Reserves 2017
Form 20-F 2016
Integrated Report 2016
Year-end Mineral Reserves 2016
Other 2015
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