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United States
Greens Creek Mine

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 Location:
27 km SW from Juneau, Alaska, United States

  Address:
PO Box 32199
Juneau
Alaska, United States
99803
Phone  ...  Subscription required
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Overview

StageProduction
Mine TypeUnderground
Commodities
  • Silver
  • Gold
  • Lead
  • Zinc
Mining Method
  • Cut & Fill
  • Longhole stoping
  • Paste backfill
Processing
  • Gravity separation
  • Dewatering
  • Flotation
Mine Life11 years (as of Jan 1, 2019)
Latest NewsHecla Reports Fourth Quarter and Full-year 2020 Results     February 18, 2021


Owners

Source: p. 7,150
CompanyInterestOwnership
Hecla Mining Company 100 % Indirect

Deposit Type

  • Hybrid


Summary:

Work by Taylor and Johnson (2010) in the USGS Professional Paper 1763 indicated that the Greens Creek deposit displays a range of syngenetic, diagenetic, and epigenetic features that are typical of volcanic massive sulfide deposits (VMS), sedimentary exhalative (SEDEX), and Mississippi Valley-type (MVT) genetic models. Based on those observations the investigators indicated that the Greens Creek mineral deposit was a ‘hybrid’ type with elements of several deposit models.

Due to variations in mineralization, structural complexity, and spatial location, the Greens Creek mineralization is segregated into nine separate mineralized zones. In order from easternmost and highest elevations to westernmost, the zones are:

• East
• West
• 9A
• Northwest West
• Upper Plate
• 5250
• Southwest
• 200 South
• Gallagher.

The mineralization is stratigraphically controlled and typically found at the contact between the phyllites (stratigraphic footwall) and the argillites (stratigraphic hanging wall). Due to the intense structural deformation, mineralization may be tightly folded into the phyllite or argillite packages such that the original stratigraphic relationships are unclear. In rare cases there may be areas where the mineralized materials are stratigraphically above the phyllite/argillite contact but still proximal to it.

On a gross deposit scale the mineralization trends N 30° W and plunges to the south at approximately 20°. The East Zone outcrops at the eastern edge of the mineral deposit, dips to the west, and transitions into the West Zone near a tight F2 fold where the mineral horizon transitions from a nearly flat orientation to a nearly vertical wall dipping steeply to the west. The East and West zones are bounded on the west by the Maki Fault system which offset the mineral horizon to the north in a dextral sense. The western deformation boundary of the Maki Fault tends to be a continuous fault splay which is called the Kahuna Fault. The mineralization hosted inside the fault zone are called the 9A Zone.

West of the Kahuna Fault, the Northwest West Zone represents the offset portion of the West Zone. Above and to the south of the Northwest West Zone is the main trend of mineralization which includes the Southwest Zone followed by the 200S Zone further down plunge. The 5250 Zone is the along the upper mineralized trend evidenced in the East Zone, just offset across the Maki-Kahuna Fault system.

The Gallagher Zone lies to the west of the 200 South Zone and is west of a second major dextral fault zone known as the Gallagher Fault. Offset on a post-mineralized dike swarm, the trend of the 200S Zone into the Gallagher Fault and the similar structural and chemical styles between the southern 200S and Gallagher mineral zones all indicate that the Gallagher Zone is simply the fault offset of the 200S Zone.

East Zone
The East Zone outcrops at the discovery “Big Sore” gossan and extends down-dip to the west until it is deformed and offset by the D2.5 Klaus Shear at depth or by the Maki Fault at its southern extent. The mineralization occurs along the phyllite/argillite contact and varies from 1 to 30 feet (0.3-9 m) in thickness.

At the surface the mineralization dips at 60–80° to the west with the argillite on the bottom or eastern side. The dip shallows with depth to near-horizontal as a result of F2 folding. Where the mineral body terminates into the Maki Fault drag folding has rotated the mineralization nearly 900 to 850 feet along strike. This geometry indicates that the entire Greens Creek deposit is on an overturned major antiform with stratigraphic up being down.

West Zone
The West Zone is the down-dip extension of the East Zone below the Klaus Shear, and from 75 to 1100 ft in elevation. While quite variable, the overall trend strikes N 30°W for over 2,500 ft (762 m) of strike length and 1,025 ft of vertical extent (75 to 1,110 ft). The thickness is also highly variable from less than 10 ft (3 m) to over 300 ft (91 m) in the central portions.

9A Zone
The 9A Zone is the most structurally dismembered zone at Greens Creek as it lies within the Maki- Kahuna Fault Zone. The general orientation of the mineral body is striking to the northwest and dipping steeply to the west but many internal fault splays cut mineralization at differing orientations. In plan, mineralized widths range between less than 5 ft (1.5 m) up to 100 ft (30 m).

Northwest West Zone
The Northwest West Zone is an extension of the West and East zones with the 9A Zone tying the three together through the Maki-Kahuna Fault system. The structural setting is dominated by a pair of recumbent F2 folds. The upper fold is an argillitecored syncline while the lower fold is a phyllite-cored anticline. Mineral types and mineralization are similar to what has previously been described for the West Zone, with MFB and MFP dominate with some WSI and WCA intermixed.

In the Northwest Zone some mineralization is located up to 100 ft off the mine contact into the hanging wall argillite. Mineral types are a mixture of mostly massive and white-siliceous material types with lesser carbonate, baritic material and mineralized argillites. This zone is particularly rich in zinc, iron and copper with lower silver relative to most of the Greens Creek deposit, again because this is part of the main core of the deposit encompassing the lower East, West, 9A, and Northwest West zones.

Upper Plate Zone
The Upper Plate Zone is located at the far northern end of the Greens Creek deposit and above the northwest West Zone. It is a smaller body representing the top of the Northwest West Zone which was caught up in a very large F2 fold located on the bottom of a major D2.5 shear known locally as the Upper Shear Zone. The recumbent fold has an amplitude of over 3,000 ft with an argillite core no more than 200 ft thick. Mineralization is found mostly on the upper and lower contacts of the fold but does in places cross into the argillite core.

5250 Zone
Immediately west of the Kahuna-Maki Fault system is a lower temperature lens of barite-rich mineralization which links to the north with the Northwest-West Zone mineral body. This lens, known as the 5250 Zone is continuous for up to 1,200 ft (366 m) along a N300W trend and represents the uppermost mineralization trend at Greens Creek.

The mineral types are dominated by white baritic material (WBA) with lesser massive mineral and minor amounts of carbonate and siliceous mineral types. The silver grades are typically higher than average for the Greens Creek mineral bodies while zinc, lead and gold are below average. The mineralized material occurs along the phyllite/argillite mine contact and trends approximately N 35° W. The interpretation shows two limbs of a fold; the western limb dips generally 30º to the west/southwest and the eastern limb dips more steeply at approximately 80º.


Mining Methods

  • Cut & Fill
  • Longhole stoping
  • Paste backfill


Summary:

The mine is primarily accessed via the 920-level portal in the same general area as the mill, stockpile pad and administration building. This portal also serves as the primary air intake. A second portal adjacent to the 920 Portal serves as a secondary escapeway and an additional air intake. A third portal located at the 1350 elevation serves as the primary ventilation exhaust and an additional escapeway. There is also a raisebored ventilation raise to the 1350 portal area which serves as an additional exhaust.

The working areas are accessed via ramp. Most ramps are connected with crosscuts at various locations, therefore most working areas have multiple options for equipment access in the event a particular ramp is blocked for rehab or utility work. Two of the ramp systems have a single route for mobile equipment access. These ramps feature laddered escapeway raises to enable airflow and a secondary means of egress.

Mine production and development are undertaken with modern mechanized trackless equipment. Ore and waste are hauled to the surface using trucks. Backfill is achieved using a combination of three methods: paste pumped from the underground paste plant, cemented tailings trucked and jammed and into the heading, and development waste placed into the area to be backfilled. In addition to the conventional trackless mining equipment, the Greens Creek fleet contains one LHD capable of semi-autonomous operation and another LHD capable of teleremote operation. This equipment enables production activities to continue during the shift change and post-blasting periods when no personnel are allowed underground.

The current production rate is 2,300 t/d of which approximately 2,000 t/d is produced by cut-and- fill with the remaining 300 t/d from longhole stoping. Longhole Mineral Reserves are projected to be depleted approximately halfway through the remaining mine life, at which point the mine plan calls for 2,300 t/d of production from cut-andfill mining.


Crushing and Grinding
Crusher / Mill TypeModelSizePowerQuantity
SAG mill ....................... Subscription required 16' x 5' 900 HP 1
Ball mill ....................... Subscription required 11' x 13' 600 kW 1
Vertical mill / Tower 200 HP 1
Vertical mill / Tower 400 HP 1

Summary:

Mined ore is delivered to the mill stockpile near the portal by underground haulage trucks. It is dumped into a “build” stockpile, which is regularly blended by the pad operator using either a loader or bulldozer. The pad operator at the same time uses the loader to feed the mill feed bin with material from the immediately adjacent “mill feed” stockpile, which consists of ore that has been previously delivered and blended. The mill feed stockpile is used until it is exhausted, at which point the build stockpile is designated the “mill feed” pile and is used to feed the mill.

The old mill feed area then becomes the build stockpile area and mine haulage is henceforth dumped there for blending. The two stockpile areas are thus alternated between the build and mill feed roles. A fresh mill feed stockpile can vary in size between as little as 1,000 tons (907 tonnes) to as much as 15,000 tons (13,608 tonnes) and so have a feed life ranging from less than a day to several days, depending on relative mine production rates and mill feed rates.

A Caterpillar 980 loader is used to transfer blended material to a fixed grizzly with 15-in (38-cm) square apertures located above a dump pocket with a 60-ton, 35-minute capacity. A hydraulic rock- breaker is used to break the small volume of oversize and a 48-in (122-cm) apron feeder is used to regulate the flow of grizzly undersize material onto a 48-in (122-cm) belt feeding the semi- autogenous grind (SAG) mill. The apron feeder speed is controlled to maintain target SAG mill feed rate of 85–110 wet tons/h (77– 100 tonnes) based on the feed belt weightometer output. A 16 x 5-ft (4.9 x 4.5-m) Marcy SAG mill is operated in closed circuit with a primary vibrating screen with 10- mm apertures.

Secondary Grinding
Primary screen undersize gravitates to the ball mill cyclone feed box where it combines with the discharge from the 900 hp 11 x 13-ft (3.3 x 4-m) Marcy overflow ball mill, before being pumped to a cluster of five 10-in (25-cm) diameter Warman Cavex cyclones. Two-inch diameter forged steel balls are added to maintain a target mill power draw of 600 kW. Four cyclones are usually in operation at 2,300 tons per day (2,087 tonnes/day); with the underflow from one cyclone being diverted through the gravity circuit for free gold recovery prior to return to the cyclone feed pumpbox. Cyclone overflow at 48 to 54% solids has a particle size range of 80% passing 70–85 µm and 95% passing 140 to 160 µm. Liberation of flotation feed is sufficient for recovery to low grade rougher concentrates, but not for production of final concentrates, which requires re-grinding prior to the cleaner circuits.


Processing

  • Gravity separation
  • Dewatering
  • Flotation

Flow Sheet: Subscription required

Summary:

The Greens Creek mill produces three saleable flotation concentrates and a gravity concentrate. A carbon concentrate is produced as part of the process but is discarded as part of tailings.

A gravity circuit utilizing spiral concentrators treats a bleed stream from the grinding circuit cyclones. It produces a final gravity concentrate that is further processed offsite. Lead concentrate is produced in a rougher-cleaner circuit with re-grinding of the cleaner feed. The lead concentrate is relatively low grade, at approximately 35% lead, but carries a large proportion of the silver in mill feed.

Zinc concentrate is produced in a rougher-cleaner circuit, also with re-grinding, using lead rougher tailings as feed. The zinc concentrate typically contains 46 to 50% zinc, which is a normal grade, and considerably less silver than the lead concentrate.

Bulk concentrate is produced in a complex circuit which has as feed cleaner tailings from both the lead and ........

Recoveries & Grades:

CommodityParameter202020192018201720162015201420132012
Silver Recovery Rate, %  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required
Silver Head Grade, oz/ton 15.714.612.212.914.613.513.21311.1
Gold Recovery Rate, %  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required
Gold Head Grade, oz/ton 0.080.10.090.090.10.110.120.120.12
Lead Recovery Rate, %  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required
Lead Head Grade, % 3.132.922.82.723.113.33.223.333.49
Zinc Recovery Rate, %  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required
Zinc Head Grade, % 7.587.437.477.258.088.748.388.479.35
Subscription required - Subscription is required.

Production:

CommodityProductUnits2021202020192018201720162015
Silver Metal in conc./ doré koz  ......  Subscription required ^  ......  Subscription required  ......  Subscription required7,9538,3529,2548,452
Gold Metal in conc./ doré koz  ......  Subscription required ^  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required
Lead Metal in concentrate tons  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required
Zinc Metal in concentrate tons  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required
^ Guidance / Forecast.
Subscription required - Subscription is required.

Operational Metrics:

Metrics2020201920182017201620152011
Tonnes milled  ......  Subscription required  ......  Subscription required845,398 tons839,589 tons815,639 tons814,398 tons772,069 tons
Daily milling rate  ......  Subscription required  ......  Subscription required2,316 tons2,300 tons2,229 tons2,231 tons
Subscription required - Subscription is required.

Reserves at December 31, 2020:

CategoryTonnage CommodityGradeContained Metal
Proven 3.2 k tons Silver 21.8 oz/ton 70,100 oz
Proven 3.2 k tons Gold 0.1 oz/ton 300 oz
Proven 3.2 k tons Lead 3.7 % 120 tons
Proven 3.2 k tons Zinc 7.8 % 250 tons
Probable 8,975 k tons Silver 12.4 oz/ton 111,333 koz
Probable 8,975 k tons Gold 0.09 oz/ton 827.3 koz
Probable 8,975 k tons Lead 2.8 % 254,840 tons
Probable 8,975 k tons Zinc 7.3 % 652,170 tons
Proven & Probable 8,978 k tons Silver 12.4 oz/ton 111,403 koz
Proven & Probable 8,978 k tons Gold 0.09 oz/ton 827.6 koz
Proven & Probable 8,978 k tons Lead 2.8 % 254,960 tons
Proven & Probable 8,978 k tons Zinc 7.3 % 652,420 tons
Measured 297 k tons Silver 12.9 oz/ton 3,837 koz
Measured 297 k tons Gold 0.11 oz/ton 33 koz
Measured 297 k tons Lead 3.1 % 9,310 tons
Measured 297 k tons Zinc 10.3 % 30,500 tons
Indicated 8,599 k tons Silver 12.9 oz/ton 110,844 koz
Indicated 8,599 k tons Gold 0.1 oz/ton 848 koz
Indicated 8,599 k tons Lead 3 % 256,790 tons
Indicated 8,599 k tons Zinc 8.2 % 708,520 tons
Measured & Indicated 8,895 k tons Silver 12.9 oz/ton 114,681 koz
Measured & Indicated 8,895 k tons Gold 0.1 oz/ton 881 koz
Measured & Indicated 8,895 k tons Lead 3 % 266,110 tons
Measured & Indicated 8,895 k tons Zinc 8.3 % 739,020 tons
Inferred 1,767 k tons Silver 13.2 oz/ton 23,370 koz
Inferred 1,767 k tons Gold 0.08 oz/ton 145 koz
Inferred 1,767 k tons Lead 2.8 % 49,670 tons
Inferred 1,767 k tons Zinc 7 % 123,480 tons

Commodity Production Costs:

CommodityUnits20202019201820172016
Credits (by-product) Silver USD  ......  Subscription required  ......  Subscription required -24.01 / oz -21.83 / oz -17.48 / oz
Cash costs Silver USD  ......  Subscription required  ......  Subscription required 22.9 / oz 22.5 / oz 21.3 / oz
Cash costs Silver USD  ......  Subscription required†  ......  Subscription required† -1.13 / oz† 0.71 / oz† 3.84 / oz†
All-in sustaining costs (AISC) Silver USD  ......  Subscription required  ......  Subscription required 29.6 / oz 27.6 / oz 26.9 / oz
All-in sustaining costs (AISC) Silver USD  ......  Subscription required†  ......  Subscription required† 5.58 / oz† 5.76 / oz† 9.42 / oz†
^ Guidance / Forecast.
† Net of By-Product.
Subscription required - Subscription is required.

Operating Costs:

Units20202019201820172016201520142013
UG mining costs ($/ton milled) USD 80.671.470.969.571.569.568.4
Processing costs ($/ton milled) USD  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required
Total operating costs ($/ton milled) USD  ......  Subscription required  ......  Subscription required  ......  Subscription required
Subscription required - Subscription is required.

Financials:

Units2020201920182017201620152014
Capital expenditures M USD  ......  Subscription required  ......  Subscription required43.6  35.3   42   46   31.5  
Operating Income M USD  ......  Subscription required  ......  Subscription required70.3  70.1   65.1   26.5   39.8  
Gross profit M USD  ......  Subscription required  ......  Subscription required75.6  76.5   69.2   32.6   45.5  
Subscription required - Subscription is required


Heavy Mobile Equipment as of December 31, 2018:
HME TypeModelQuantity
Concrete sprayer ....................... Subscription required 1
Dozer (crawler) ....................... Subscription required 2
Drill (long hole) ....................... Subscription required 1
Drill (long hole) ....................... Subscription required 1
Grader ....................... Subscription required 2
Jumbo ....................... Subscription required 1
Jumbo ....................... Subscription required 1
Jumbo ....................... Subscription required 2
Jumbo ....................... Subscription required 2
Load-Haul-Dump (LHD) ....................... Subscription required 4
Load-Haul-Dump (LHD) ....................... Subscription required 1
Load-Haul-Dump (LHD) ....................... Subscription required 7
Load-Haul-Dump (LHD) ....................... Subscription required 1
Rock bolter ....................... Subscription required 4
Rock bolter ....................... Subscription required 1
Rock bolter ....................... Subscription required 1
Rock bolter ....................... Subscription required 1
Rock bolter ....................... Subscription required 1
Rock bolter ....................... Subscription required 1
Trans Mixer ....................... Subscription required 1
Truck (fuel, lube) ....................... Subscription required 5
Truck (haul) ....................... Subscription required 7
Truck (haul) ....................... Subscription required 1
Truck (underground) ....................... Subscription required 4
Truck (underground) ....................... Subscription required 5
Subscription required - Subscription is required.

Mine Management:

Job TitleNameProfileRef. Date
....................... Subscription required ....................... Subscription required Subscription required Feb 28, 2021
....................... Subscription required ....................... Subscription required Subscription required Feb 28, 2021
....................... Subscription required ....................... Subscription required Subscription required Feb 28, 2021
....................... Subscription required ....................... Subscription required Subscription required Feb 28, 2021
....................... Subscription required ....................... Subscription required Subscription required Feb 28, 2021
....................... Subscription required ....................... Subscription required Subscription required Feb 28, 2021
Subscription required - Subscription is required.

Staff:

EmployeesYear
Subscription required 2020
Subscription required 2019
Subscription required 2018
Subscription required 2017
Subscription required 2016
Subscription required 2015

Corporate Filings & Presentations:

DocumentYear
................................... Subscription required 2021
................................... Subscription required 2020
................................... Subscription required 2020
................................... Subscription required 2019
................................... Subscription required 2019
Form 10-K 2018
Technical Report 2018
Year-end Mineral Reserves 2018
Form 10-K 2017
Form 10-K 2016
Annual Report 2015
Form 10-K 2015
Annual Report 2014
Subscription required - Subscription is required.

News:

NewsDate
Hecla Reports Fourth Quarter and Full-year 2020 Results February 18, 2021
Hecla Reports Record Silver, Gold and Lead Reserves February 14, 2019

Aerial view:

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