Mining Intelligence and News
South Africa

Barberton Operation

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Summary

Mine TypeUnderground
StatusActive
Commodities
  • Gold
Mining Method
  • Hydraulic mining
  • Truck & Shovel / Loader
  • Cut & Fill
  • Breast mining
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Production Start... Lock
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SnapshotThe Barberton Mines complex has been in operation for over 140 years and comprises three underground mines - Fairview, Sheba, and Consort - together with the Barberton Tailings Retreatment Plant (BTRP).

Fairview contributes about 49% of annual gold output, Sheba 23%, Consort 10%, and the BTRP 18%.

A restructuring process was completed in May 2025 to address ageing infrastructure, rising costs, and illegal mining, with the aim of improving efficiency and sustaining production.

Power interruptions from Eskom in late 2024 led to the commissioning of emergency generators at Sheba in FY25H1, with similar installations scheduled at Fairview in FY26, in addition to the 8.75 MW solar facility.

The BTRP re-treats historical tailings, processing material from the Harper North, Vantage, and Segalla dams. Future feed sources are expected from the Sheba Fault project, supported by a new RoM crusher circuit to extend plant life and maintain output.
Related AssetsBarberton Mine, BTRP Mine

Owners

SourceSource
CompanyInterestOwnership
Pan African Resources plc 100 % Indirect
Pan African Resources' subsidiary, Barberton Mines Proprietary Limited, owns 100% of the Barberton operation.

Contractors

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Deposit type

  • Hydrothermal
  • Tailings
  • Vein / narrow vein

Summary:

Barberton Mines comprises Fairview Mine, Sheba Mine, New Consort Mine and the BTRP.

The mineralisation at Barberton Mines is classified as Achaean epigenetic hydrothermal lode gold deposits within a granite greenstone terrain. The distribution and localisation of these orebodies in the BGB can be largely attributed to the combined influence of thermal metamorphism and structural deformation.

Mineralisation is typically continuous in the short- to medium-range on strike with long-range geological and grade continuity being experienced down-dip. Gold occurs in either vein-hosted ore lode deposits or as free milling gold associated with fine grade sulphides, mainly pyrite and arsenopyrite.

The Barberton deposits are thus mineralised shears with gold occluded in sulphide minerals. The sulphides often occur as massive assemblages in the shear structure. Lower-grade ore, in the wall rock, forms as a result of the alteration process during fluid flow and is associated with disseminated sulphide minerals. A late stage of gold mineralisation occurred in brittle fractures with the formation of quartz veins. These quartz veins often contain free gold in visible clusters.

Fairview Mine
The Fairview Mine orebody is an epigenetic hydrothermal lode gold deposit. Three distinct types of mineralisation occur at the mine:
• Refractory sulphidic ore, which constitutes the bulk of the mined ore, is hosted in the greywacke and shale sequence of the Fig Tree Group. The mineralisation is found in close association with an anastomosing shear system that often parallels the stratigraphy and lithological contacts. Auriferous pyrite and arsenopyrite mineralisation are confined to ribbon-like shoots within the shear system and as disseminations in the wall rock.

• A coarse clastic unit of the Fig Tree Group hosts a series of hanging wall bodies. This coarse clastic unit consists of thick-bedded to massive greywacke, grading into arenite with interbedded granule stone layers. Two quartz-porphyry dykes and two dolerite dykes intrude the host rock sediments. Blue-black quartz veins, quartz-carbonate veins and stockworks are recognised in the hanging wall area.

Refractory gold-quartz-carbonate-sulphide ore occurs as disseminated to massive pyrite and arsenopyrite mineralisation.

• Quartz veins, containing free-milling gold, occur in the Moodies Group in the footwall of the Sheba Fault. Gold mineralisation generally occurs within the vein, but may penetrate the adjacent host rock. Only minor pyrite and arsenopyrite are associated with this ore type.

The deepest intersection on a Fairview orebody is at a depth of 1,660m below the adit elevation, approximately 100m below the current mining platforms.

Sheba Mine
The Sheba orebody is an epigenetic hydrothermal lode gold deposit. Three distinct types of mineralisation occur at the mine:
• Refractory sulphidic ore (MRC section), which constitutes the bulk of the mined ore, is hosted in the greywacke and shale sequence of the Fig Tree Group. The mineralisation is found in close association with a shear system in the immediate hanging wall of greenschist anticlines of the Zwartkoppie Formation. Auriferous pyrite and arsenopyrite mineralisation occurs as massive replacement veins within the shear system and as disseminations in the wall rock.

• The ZK section is characterised by the occurrence of visible gold and disseminated pyrite in the greenschist as the prominent mineralisation, in association with shear and fracture-hosted smoky and white quartz veins.

• The mineralisation of the Royal Sheba orebody is encapsulated in a shear envelope of the Sheba Fault, ranging in width from 5m to 25m. The gold mineralisation occurs predominantly in sulphide minerals and as native gold.

The deepest orebody intersection on Sheba Mine is 1,200m below shaft collar elevation. The orebody is open at depth.

Consort
The Consort orebody is an epigenetic hydrothermal lode gold deposit. Gold mineralisation at the Consort section is associated with the contact between the underlying schist of the Onverwacht Group and the overlying metapelite of the Fig Tree Group. This contact is marked by the presence of the Consort ‘bar’, a highly siliceous banded chert layer. The Consort Bar is thought to be a silicified mylonite occupying the contact. A series of north-dipping tabular pegmatites, termed the Muiden Reef pegmatites, displace the south-dipping Consort contact and the mineralised shoots. Some scheelite mineralisation has been recorded, which is associated with the pegmatites.

The deepest intersection of the Consort orebody is 1,450m below adit elevation. The orebody is open at depth.

Barberton Tailings Retreatment Plant (BTRP)
The material is confined to the deposition sites of historical tailings and extends approximately 1m beneath the historical footprint into the residual soil profile. The ore consists of oxidised tailings containing pyrite and arsenopyrite-associated gold, which was not recovered in the initial treatment process.

The BTRP operation re-treats previously processed gold ore in the form of slime or tailings material. The slime emanated mostly from historical mining and processing activities of the same orebodies that are currently being mined underground from the existing Barberton Mines operations. Deposition material of historically treated metallurgical tailings from Fairview, Consort and Sheba Mines.

Sheba Fault
The Sheba Fault project straddles the contact between the arenites of the Moodies Group to the north (Eureka Syncline) and the Fig Tree Group’s greywacke and shale to the south (Ulundi Syncline), like the stratigraphic occurrence of Sheba Mine. The contact is marked by the presence of the regionally identifiable Sheba Fault. The two synclines (Eureka and Ulundi) were refolded due to the immense force present during deformation, resulting in back-to-back isoclinal folds that dip steeply to the south.

The mineralisation of the Sheba Fault orebodies is encapsulated in a shear envelope of the Sheba Fault, ranging in width from 5m to 25m. The gold mineralisation occurs predominantly in finely disseminated sulphide minerals (mainly pyrite) and native gold.

Reserves

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Mining Methods

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Heavy Mobile Equipment

Fleet data has not been reported.

Comminution

Crushers and Mills

Milling equipment has not been reported.

Processing

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Commodity Production

CommodityUnits20252024202320222021202020192018201720162015
Gold oz  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe99,36390,62998,508113,281105,776
All production numbers are expressed as metal in doré.

Operational metrics

Metrics20252024202320222021202020192018201720162015
Ore tonnes mined  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe
Tonnes processed  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe1,408,187 t1,096,798 t1,068,606 t1,227,598 t1,232,376 t
Annual production capacity  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe135 koz of gold metal in doré125 koz of gold metal in doré125 koz of gold metal in doré125 koz of gold metal in doré120 koz of gold metal in doré
Annual processing capacity  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe1,632,000 t1,500,000 t1,500,000 t1,500,000 t

Production Costs

CommodityUnits202520242023202220212020201920182017
Cash costs (sold) Gold USD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 926 / oz   983 / oz   797 / oz  
All-in sustaining costs (AISC) Gold USD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 1,078 / oz **   1,124 / oz **   942 / oz **  
All-in costs Gold USD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 1,141 / oz **   1,209 / oz **   1,001 / oz **  
** Net of By-Product.

Operating Costs

Currency202420232022202120202019201820172016
Total operating costs ($/t milled) ZAR  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe

Mine Financials

Units202520242023202220212020201920182017
Capital expenditures (planned) M USD
Sustaining costs M USD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe
Growth Capital M USD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe
Capital expenditures M  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 16.2  USD 16.4  USD 48.6  GBP
Revenue M  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 125.9  USD 117.2  USD 97.3  GBP
Gross profit M  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 26.6  USD 22.4  USD 30.8  GBP
Pre-tax Income M  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 24.6  USD 21.2  USD 34.4  GBP
After-tax Income M  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 22.1  USD 18  USD 28.8  GBP
EBIT M  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 24.8  USD 20.9  USD 34.4  GBP
EBITDA M  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 32.1  USD 26.6  USD 11.2  GBP

Personnel

Mine Management

Job TitleNameProfileRef. Date
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Workforce

EmployeesContractorsTotal WorkforceYear
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Aerial view:

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