Overview
Stage | Permitting |
Mine Type | Underground |
Commodities |
|
Mining Method |
- Continuous
- Room-and-pillar
|
Processing |
- Wash plant
- Spiral concentrator / separator
- Flotation
- Dense media separation
|
Mine Life | 2032 |
Source:
p. 10
Company | Interest | Ownership |
Corsa Coal Corp.
|
81 %
|
Indirect
|
Maryland Energy Resources, LLC
(operator)
|
100 %
|
Direct
|
Summary:
Geological Setting, Deposit Types and Mineralization.
The coal deposits in the eastern USA are the oldest and most extensively developed coal deposits in the country. The coal-bearing formations on the properties are Carboniferous in age, being in the Pennsylvanian system, which includes the Monongahela, Conemaugh, Alleghany, and Upper Pottsville groups. These coal-bearing formations contain two-fifths of the nation’s bituminous coal deposits, extend over 900 miles from northern Alabama to Pennsylvania, and are part of what is known as the Appalachian Basin. The Appalachian Basin is more than 250 miles wide and in some portions, contains over 60 coal seams of varying economic significance. Seams are typically between 1 foot and 6 feet in thickness, with relatively little structural deformation. Coal in the region is classified as high- to low-volatile bituminous with rank increasing to the east. Coals are typically characterized as low to medium sulfur and high heat content.
The geology of the properties is consistent with regional trends. In Maryland, the local Casselman synclinal fold is evident in the Casselman mine. Coal seams of economic importance on the properties typically range from 1 foot to 6 feet in thickness and are primarily low-volatile in rank. There are 11 coal seams on the properties that demonstrate reserve or resource potential including (not all of which are included within the NAPP Technical Report), in descending stratigraphic order: Sewickley, Redstone, Pittsburgh, Bakerstown, Upper Freeport, Lower Freeport, Upper Kittanning, Middle Kittanning, Lower Kittanning, Brookville, and Mercer.
Mineralization.
Mineable coal seams within the properties are typically low-ash, low to high-sulfur, and high- thermal content bituminous coals. Regionally, the coals are typically low-volatile in rank, with rank increasing from west to east. The maximum seam thickness may reach over 6.0 feet where multiple coal benches occur in proximity to one another; however, the average mineable thickness of the seams in this evaluation generally ranges from 1 foot to 4 feet. Seams are generally continuous, but may be locally absent. Secondary discontinuity due to erosional features is present in most areas, resulting in seam outcropping, or visible exposure of the seam at the surface. Other than oxidation of the coal exposed at the surface, erosion of the seams has no significant impact on the mineralized deposits. Mineable seams associated with the properties are generally outcrop-accessible. Coal seams are characterized by both single-bench and multiple-bench coal horizons with parting (non-coal) material varying by seam and area. Seam parting is common within the coal seams on the properties with intra-seam parting material increasing drastically in some areas. Roof strata are typically shale or sandy shale with zones of sandstone roof being common. Floor strata are typically sandstone, shale, sandy shale, fireclay, or in the case of the Upper Kittanning, limestone.
Coal Seams of Interest.
Surface-mineable Seams: There are seven primary coal seams (and associated splits) identified on the properties exhibiting surface-mineable potential. Surface-mineable coal seams are contained within the upper and middle portions of the stratigraphic section and include coal seams from the Sewickley through the Lower Kittanning coal seam. There are 11 areas within the properties where coal seams exhibit surface-mineable potential including: Bassett, Berwind Lohr, Bluelick 4, Byers, GAZ, Downey, Hart, Rhoads II, Schrock Run/Schrock Run Extension, Hamer and Shaffer. Hamer and Byers are directly adjacent to each other and are therefore reported together herein as Hamer-Byers.
Underground-mineable Seams: There are six coal seams identified on the properties exhibiting underground-mineable potential. These coal seams are contained within the middle to lower portions of the stratigraphic section and include the Upper Freeport (E), Lower Freeport (D), Upper Kittanning (C’), Middle Kittanning (C), Lower Kittanning (B), and Brookville (A) coal seams.
Casselman North– Upper Freeport.
Corsa has acquired several scattered (i.e. non-contiguous) leases north of the current Casselman mine and Interstate Highway I68. It is possible that through the acquisition of additional mineral control, at least some of these areas could be converted to reserves in the future.
Mining Methods
- Continuous
- Room-and-pillar
Summary:
NAPP will operate the Casselman North Mine. The underground mine will utilize the room and pillar mining method.
The Casselman North mine is scheduled to begin production in 2023. This mine is a metallurgical coal operation on leased mineral property. Production is scheduled for 255 days each year, which represents production on Monday through Friday. On each day, one production section is scheduled to produce coal on two shifts; the third shift is reserved for maintenance and mine conveyor belt and power moves. The sections are configured as regular sections with one continuous miner available for production on each section. Productivity is planned at the rate of 250 feet of advance per shift of operation. A total of 97 employees are assigned to the mine.
Principal production equipment includes two continuous miners, four roof bolters, three shuttle cars, a continuous haulage system, and two scoops. Coal is extracted from the production face with the continuous miner and hauled to the mine conveyor in shuttle cars or via continuous haulage. At the conveyor belt, the coal is discharged onto a feeder breaker for transfer onto the conveyor. The conveyors carry the coal to the outside, where it is stacked on the ground to await truck transport to the preparation plant and load-out.
Expected annual production averages approximately 619,000 marketable tons.
Casselman North – Upper Freeport.
Corsa has acquired several scattered leases totaling approximately 1,899 acres north of the current Casselman mine and Interstate Highway I68. At Casselman, Corsa drilled 12 exploration holes North of Interstate 68 in 2017 & 2018 to collect Upper Freeport seam data with the intent of future development. Eleven of the twelve exploration holes are located within the Proposed North Permit Expansion boundary. Seam thickness for nine of the twelve holes ranges from 2.50 to 3.95 feet with an average of 3.03 feet, and the average raw and washed coal quality for these nine holes is very consistent with seam quality data of the Casselman mine, south of the interstate. Three of the exploration holes have Upper Freeport seam thickness heights less than 2.5 feet. These three holes are located in the east and north east portion of the Proposed North Permit extension. Additional drill hole exploration is needed here, in the North Expansion, to further define coal thickness trends. A reserve estimate was not prepared for all of the Casselman North leases herein since they are not all contiguous enough for development at this time; however, a projected mine plan was prepared for those leases which were contiguous. Casselman North is partially permitted.
Processing
- Wash plant
- Spiral concentrator / separator
- Flotation
- Dense media separation
Source:
Summary:
Recovery Methods.
Materials Handling and Coal Preparation.
Raw coal produced from the mine is currently delivered by truck to the Cambria and Shade coal preparation facilities. In addition to the Cambria and Shade plants, Corsa has the Rockwood plant on care-and-maintenance status which can be reactivated in the future when production level exceeds the capacity at the Cambria and Shade plants.
Some raw coal produced from the mine is shipped directly to the customer on a raw basis or blended with processed or purchased coal, depending on coal quality and specific customer requirements. Corsa preparation facilities have raw coal handling systems consisting of a rotary breaker and screen used to remove large rock and size raw coal. Raw coal is then shipping on a raw basis or blended with washed coals from the preparation plant.
Raw coal to be processed is stockpiled, then loaded by a wheel-loader into a hopper for conveyor transport into the coal preparatio ........

Recoveries & Grades:
Commodity | Parameter | Avg. LOM |
Coal (metallurgical)
|
Recovery Rate, %
| ......  |
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Projected Production:
Commodity | Units | Avg. Annual | LOM |
Coal (metallurgical)
|
tons
| 619,000 | 4,503,000 |
All production numbers are expressed as clean coal.
Reserves at December 31, 2019:
Category | Tonnage | Commodity |
Proven
|
3,296,200 tons
|
Coal (metallurgical)
|
Probable
|
1,206,500 tons
|
Coal (metallurgical)
|
Proven & Probable
|
4,502,700 tons
|
Coal (metallurgical)
|
Measured & Indicated
|
3,889,700 tons
|
Coal (metallurgical)
|
2019 Study Costs and Valuation Metrics :
Metrics | Units | LOM Total |
Total CapEx
|
$M USD
|
......
|
EBITDA (LOM)
|
$M USD
|
......
|
- Subscription is required.
Corporate Filings & Presentations:
Document | Year |
...................................
|
2019
|
...................................
|
2019
|
...................................
|
2019
|
- Subscription is required.
- Subscription is required.