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Australia
Iron Bridge Project

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 Location:
109 km SE from Port Hedland, Western Australia, Australia

  Project Contacts:
Level 2 87 Adelaide Terrace
East Perth
Western Australia, Australia
6004
Phone  ...  Subscription required
Fax+61-8-6218-8880
WebsiteWeb
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  • Overview
  • Owners
  • Geology
  • Mining
  • Processing
  • Production
  • Reserves
  • Costs & Financials
  • Personnel
  • Filings & News

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Overview

StageConstruction
Mine TypeOpen Pit
Commodities
  • Iron Ore
Mining Method
  • Truck & Shovel / Loader
Processing
  • Dry Screening
  • Crush & Screen plant
  • Wet Screening
  • Magnetic separation
Mine Life20 years (as of Jan 1, 2019)
The Iron Bridge incorporat the world class North Star and Glacier Valley Magnetite ore bodies, the innovative process design, including the use of a dry crushing and grinding circuit.

The Iron Bridge project includes the installation of a 135km concentrate slurry pipeline to Port Hedland, together with a return water pipeline.
Latest NewsFortescue Metals Group Ltd.: Veris pipeline passes $190m with Iron Bridge deal     February 17, 2022


Owners

Source: p. 3
CompanyInterestOwnershipInvestor's Info
Baosteel Resources (International) Co., Ltd. 8.28 % Indirect
Formosa Steel IB (Pty) Ltd 31 % Direct
Fortescue Metals Group Ltd. 60.72 % Indirect
Ownership Tree
The Iron Bridge Magnetite project is an Unincorporated Joint Venture between FMG Magnetite Pty Ltd (69 per cent), and Formosa Steel IB Pty Ltd (31 per cent). FMG Magnetite Pty Ltd is a subsidiary of FMG Iron Bridge Ltd, which is owned by Fortescue (88 per cent) and Baosteel Resources International Company Limited (12 per cent).

Deposit Type

  • Banded iron formation


Summary:

Regional Geology
The Iron Bridge Magnetite Operations are situated within the East Pilbara Terrane of the Pilbara Craton. Volcanic and volcanoclastic rocks of the Pilbara Super Group have been intruded by Archaean felsic granitoids, forming dome and keel type structures. Regional greenschist facies metamorphism and transpressional deformation have formed sub-vertical tight to isoclinal folds parallel to the granitoid contacts. Regional deformation is characterised by strike slip and reverse faulting.

The lease area includes two major volcanosedimentary formations, the Sulphur Springs and younger Soanesville Group. Sulphur Springs is a 2,500 m to 3,000 m steeply dipping sequence of ultramafic to mafic volcanics which are overlain by Pincunah deep marine BIF. The Soanesville Group is characterised by terrigenous clastic sediments.

Iron mineralisation at Iron Bridge occurs primarily within the Pincunah Member which outcrops across the entire project tenement. It is often masked by cemented caps of ferruginous weathered BIF, silcrete and detritus. A surficial weathered zone forms in upper (20 to 60 m) horizons dominated by maghemite and kenomagnetite, hematite and goethite after magnetite.

This unit forms an overturned north-south striking ridge through the North Star area of the deposit, dipping steeply westwards. Several vertical faults have been interpreted to rotate the Pincunah Member to northwest, parallel to the Mount Yule Granite complex in the north-west region of the project area.

The hanging wall of the Pincunah Member is the Kangaroo Caves Formation and is composed of BIF bands interlayered with laminated, micro to mesobanded shales and chert. BIF units are up to 15 m in thickness and occur most commonly immediately adjacent to the Pincunah Member contact, while the remainder of the formation is dominated by shales and cherts.

The footwall of the Pincunah Member consists of a sequence of shale and sandstone layers, termed the Eastern Shale and Quartzite, grading upwards into the sandstones and conglomerates of the Corboy Formation. Outcrop of the contact is marked by a high-relief zone of silicification before transitioning into white interbedded shale and sandstone beds with fine scale mesobanding and laminations.

Mineralisation
The main mineralised BIF zones within the Pincunah Member are described by the Iron Bridge Joint Venture (IBJV) as having a relatively limited mineral suite, with magnetite mineralisation overprinting the original lithology. Primary mineralisation occurs as disseminated grains and aggregates of magnetite micro-bands with subordinate gangue phases at concentrations of 30% to 60% magnetite (by volume). Lower grade mineralisation occurs within gangue dominant micro-bands with similar texture to primary mineralisation with a range of 1% to 30% magnetite.

Secondary magnetite occurrences are observed in association with quartz and stilpnomelane as well as monomineralic cross-cutting veins and generally forms coarser sub-euhedral grains.

The main zones of mineralisation at North Star and Glacier Valley is the Pincunah Member, which is comprised of sedimentary BIF with magnetite mineralisation, and which dips steeply to the west overall at approximately 70-80°.

The Pincunah Member mineralisation has been geologically defined into Western, Middle and Eastern units according to assay results and geophysical logging. Each unit is interpreted to be conformable within the Pincunah Member and adjacent stratigraphy and are intersected across the entire lease. The Western and Eastern units comprise the high-grade mineralisation domains, while the Middle zone is typically lower grade and often barren.

Geological interpretation of dimensions
- North Star comprises three distinct mineralisation style areas, North, Central and South, which are separated by interpreted fault zones. East Limb runs sub-parallel and to the east of North Star.

- The Northern part of North Star extends approximately 2.4 km in strike length, 200–400 m across strike and has been modelled to a vertical depth of approximately 600 m.

- The Central part of North Star extends approximately 1.9 km in strike length, 400 m across strike and has been modelled to a vertical depth of approximately 600 m.

- The Southern part of North Star extends approximately 1 km in strike length, 200 m across strike and has been modelled to a vertical depth of approximately 600 m.

- East Limb lies approximately 400 m east of North Star and is 2.3 km in strike length, 200– 400 m in width and is modelled to a vertical depth of approximately 200 m.

- Glacier Valley extends approximately 3.4 km in strike length, 200–300 m across strike and has been modelled to a vertical depth of approximately 600 m.

- West Star is approximately 3.5 km in strike length overall, of which 1.8 km strike length has been modelled. The mineralisation is typically 150–200 m across the strike and has been limited to a depth extent of approximately 200 m.


Mining Methods

  • Truck & Shovel / Loader


Summary:

This is a standard truck and shovel iron ore operation located in the Pilbara region of Western Australia. Magnetite concentrate product will be transported through a slurry pipeline between Iron Bridge and Port Hedland.

The ore bodies planned to be mined in this study are bulk deposits and while some ore loss and dilution may occur along the edges, this edge dilution is accounted for in the regularisation process.

Ore stockpiles and waste dumps are located to the east and west of the mine and make use of natural valleys to store the life of mine (LOM) volumes.


Crushing and Grinding
Flow Sheet: Source
Crusher / Mill TypeModelSizePowerQuantity
High Pressure Grinding Rolls (HPGR) 8
Regrind

Summary:

There are 8 x HPGRs and associated air classifiers in a crushing and grinding circuit, which has a cut point of ~100 microns. This dry circuit operation uses less energy and water than traditional ball mill circuits.


Processing

  • Dry Screening
  • Crush & Screen plant
  • Wet Screening
  • Magnetic separation

Flow Sheet: Subscription required

Summary:

Operation of the large scale pilot and full-scale demonstration plants between 2015 and 2018. The pilot plant verified the wet magnetite processing flowsheet in close collaboration. The demonstration plant proved the metallurgical and cost benefits of early waste rejection by using full scale dry processing equipment commonly seen in other industries.

The combined plants processed one million tonnes of magnetite ore over a 12-month period to produce a 67% iron, low impurity concentrate product. Extensive data was collected to support the design of the full-scale 22 wmtpa OPF.

Stage 2 development of the Project includes:
• 22 wmtpa OPF
• Airstrip and expanded village
• 195km Canning Basin water pipeline
• 135km concentrate pipeline to Fortescue’s Herb Elliot Port facility in Port Hedland and return process water pipeline
• Port handling facilities including concentrate dewatering, covered storage and reclaiming/conveying to existing port o ........

Recoveries & Grades:

CommodityParameterAvg. LOM
Iron Ore Concentrate Grade, % 67

Projected Production:

CommodityUnitsAvg. Annual
Iron Ore kt 20,000
All production numbers are expressed as concentrate.

Operational Metrics:

Metrics
Stripping / waste ratio 0.6 *
Annual processing rate 67 dmt *
Annual ore mining rate 67 dmt *
* According to 2019 study.

Reserves at June 30, 2021:
All magnetite Mineral Resources are reported above a nine per cent Mass Recovery cut-off.
Magnetite Ore reserves are based on Mass Recovery expressed as a 17 per cent Davis Tube Recovery (DTR) cut-off.

CategoryTonnage CommodityGrade
Probable 716 Mt Iron (magnetite) 67 %
Measured 109 Mt Iron (magnetite) 33.2 %
Indicated 1,016 Mt Iron (magnetite) 30.9 %
Measured & Indicated 4,324 Mt Iron (magnetite) 30.3 %
Total Resource 5,448 Mt Iron (magnetite) 30.4 %

Commodity Production Costs:

CommodityUnitsAverage
All-in sustaining costs (AISC) Iron Ore USD  ......  Subscription required *
C1 cash costs Iron Ore USD  ......  Subscription required *
Assumed price Iron Ore USD  ......  Subscription required *
* According to 2019 study / presentation. US$45-55/dmt
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Heavy Mobile Equipment:

Mine Management:

Job TitleNameProfileRef. Date
....................... Subscription required ....................... Subscription required Subscription required Oct 13, 2021
....................... Subscription required ....................... Subscription required Subscription required Oct 13, 2021
....................... Subscription required ....................... Subscription required Subscription required Oct 13, 2021
....................... Subscription required ....................... Subscription required Subscription required Jun 2, 2022
....................... Subscription required ....................... Subscription required Subscription required Oct 13, 2021
Subscription required - Subscription is required.

Staff:

EmployeesYear
Subscription required 2019

Corporate Filings & Presentations:

DocumentYear
................................... Subscription required 2021
................................... Subscription required 2021
................................... Subscription required 2021
................................... Subscription required 2020
................................... Subscription required 2020
................................... Subscription required 2020
................................... Subscription required 2020
................................... Subscription required 2019
................................... Subscription required 2019
................................... Subscription required 2019
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Environmental Assessment 2015
Subscription required - Subscription is required.

News:

NewsDate
Fortescue Metals Group Ltd.: Veris pipeline passes $190m with Iron Bridge deal February 17, 2022
Fortescue begins 2022 with wind in its sails January 25, 2022
Veris recognised with Iron Bridge pipeline contract November 9, 2021
SIMPEC gets moving on Iron Bridge November 1, 2021
Fortescue builds Iron Bridge with SIMPEC July 29, 2021
Iron Bridge technical and commercial assessment completed Project to deliver 22mtpa of high grade 67% Fe magnetite concentrate product, with first production by December 2022 May 28, 2021
Civmec strengthens Fortescue relationship at Iron Bridge December 15, 2020
Fortescue hands Iron Bridge contract to ABB November 20, 2020
Fortescue chief executive talks mine of the future October 14, 2020
Fortescue hands Iron Bridge contract to CPB Contractors August 11, 2020
Civmec to engage 200 workers for Fortescue contract July 6, 2020
Fortescue awards Iron Bridge contract to Aboriginal business May 18, 2020
NRW wins $70m Iron Bridge contract with Fortescue February 5, 2020
Fortescue makes move at Iron Bridge with MACA contract October 15, 2019
Weir secures largest-ever mining order with Fortescue September 9, 2019
Fortescue approves $3.7bn Iron Bridge stage two expansion April 2, 2019

Aerial view:

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