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Brazil
Vermelhos Mine (Caraíba (MCSA) Operation)

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 Location:
62 km E from Petrolina, Brazil

  Address:
Fazenda Caraíba, s/n, distrito de Pilar
Jaguarari
Brazil
48967-000
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WebsiteWeb
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Overview

StageProduction
Mine TypeUnderground
Commodities
  • Copper
Mining Method
  • Sub-level open stoping (SLOS)
  • Cemented backfill
Production Start...
Mine Life2026


Owners

Source: p. 10-11
CompanyInterestOwnership
Ero Copper Corp. 99.6 % Indirect
Mineração Caraíba S.A. (operator) 100 % Direct
Ownership Tree
Ero Copper Corp. (“Ero Copper, “Ero” or the “Company”) is a Vancouver-based copper mining company whose primary asset is a 99.6% interest in Mineração Caraíba S.A. (“Mineração Caraíba” or “MCSA”), a Brazilian mining company operating in the Curaçá Valley, northeastern Bahia State, Brazil.

Within the mining concessions, MCSA holds 100% legal and beneficial ownership.

Contractors

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Deposit Type

  • Magmatic
  • Vein / narrow vein
  • Breccia pipe / Stockwork


Summary:

The Vermelhos District is located 60 km north of the Caraíba Mine. In this district, copper mineralization has been identified over 2.6 km in a NNW direction including the Siriema deposit, the Vermelhos Mine, and the N8 and N9 deposits. Current exploration has identified copper mineralization over 10km in a NNW direction.

The Vermelhos Mine area is largely covered by quartz-rich colluvium with rare outcrops occurring along drainages.

The deposits are located within the gneiss of Tanque Novo Complex, comprising orthogneiss (enderbites and tonalites gneiss) and paragneiss which have undergone granulite facies metamorphism and were cross-cut by mafic to ultramafic intrusions. The mafic rocks are composed of the norites, gabbros, and gabbro-norites. The ultramafic rocks are the main ore host of the copper mineralization and are composed by the pyroxenites and melanorites. The gneiss and mafic-ultramafic rocks are cross-cut by late, steep westerly-dipping, NS to NNE-SSW trending, granite and pegmatite dykes measuring a few centimeters up to 40m thick. The pegmatite dykes extend from the Siriema deposit to the N8 deposit. Minor late quartz veins and diabase dykes cross-cut all lithologies.

The main sulphides of the deposits in the Vermelhos district consist of chalcopyrite (approximately 70 to 75%), bornite (20 to 25%) and minor chalcocite. The chalcopyrite contains low concentration of nickel impurities (Tappert, 2020). Copper sulphides are associa ........


Mining Methods

  • Sub-level open stoping (SLOS)
  • Cemented backfill


Summary:

The Vermelhos UG Mine is located approximately 80 km north of the Pilar UG Mine and the Caraíba Mill. Trial mining and test metallurgical processing started in the third quarter of 2018. Following receipt of the Mine’s Operating License on October 10, 2018, average daily production rates are ramping up to 2,500 tonnes of ore per day. The current envisioned mine depth is limited to 300 m below surface.

For Vermelhos UG Mine and C12 UG Mine, Sublevel Open Stoping method (“SOS”) is the mining method currently in use at Vermelhos and planned for the C12 UG Mine.

The SOS method was chosen as the mining method at Vermelhos UG Mine considering the dip, plunge and thickness of the orebodies as well as the rock quality designation and overall competence of the host rock. Variations of this method are planned for the central area for maximum possible recovery using the cemented rockfill (“CRF”) technique.

Within the Vermelhos UG Mine, the vertical sections of the deposit typically range from 2.5m to 8.0m wide, with strike dimensions of up to 80.0m. Within the sub-horizontal high-grade portion of the deposit (Tobogã, or “Toboggan”) the dimensions are approximately 195m in length, 75m in thickness and 23m to 27m in height.

The mine design, currently in practice, entails mining panels of 25m to 30m, on average, in the vertical dimension without the need for rib pillars to support the open excavations. In the central and western highgrade areas ........


Crushing and Grinding
Flow Sheet: Source

Threestage crushing is used to prepare a nominal 12.5mm top size crushed feed for the ball milling circuit that also feeds the regrind mill circuit prior to being sent to flotation for the recovery of copper-bearing minerals.

There are two primary crushing operations. Ore from other mining sites is delivered to the surface primary gyro crusher, featuring a nominal capacity of 1,600t/h. Ore from underground mining is crushed underground by one of two primary jaw crushers with a nominal capacity of 400t/h each. Feed enters the primary crushing operations with maximum size of 48” and is discharged with maximum size of 10”.

The blended product of the primary crushing operations is transported via conveyors to a feeder stockpile with a capacity of 12,000 tonnes. The stockpile feeds two primary double deck screens, configured with 100mm aperture on the top and 40mm aperture on the bottom decks. The material over 40mm feeds one of two secondary cone crushers (seven-feet (“ft.”) standard Symons; 1,400t/h of capacity each) set to 28mm aperture. Screen undersize and secondary crushers products discharge onto one conveyor in an open circuit configuration.

Secondary cone crusher discharge and primary screen fines are blended with tertiary crusher discharge and are conveyed to the seven secondary double screen decks, configured with 25mm aperture on the top and 16mm aperture on the bottom decks. Tertiary crushing is performed with four standard CH660 Sandvik cone crushers (capacity of 350t/h each) set to 20mm aperture. Oversize material passes to the tertiary crushers operating in a closed-circuit configuration. Final product from the combined crushing and screening operations is 88% passing 1/2”.

Crushed ore is conveyed to the stacker-reclaimer system to further homogenize the ore for feeding the plant. The stacker-reclaimer system is comprised of a two-armed stacker and a 16 bucket-wheel reclaimer with capacities of 1,600t/h and 1,200t/h, respectively. Crushed ore capacity of the stacker-reclaim system is currently 140,000 tonnes.

GRINDING
The grinding circuit consists of two identical lines operating with a primary ball mill operating in closed circuit with a dedicated battery of 26” hydro-cyclones. Each ball mill is 5.0 m by 7.6 m, charged with 90 mm in diameter high chrome cast steel balls. The nominal grinding capacity of each mill is 200 t/h each. Typical ball consumption is 340 g/t.

Blended ore from the stacker reclaimer is withdrawn through belt feeders below one of the 3,000 tonne ore silos that are interconnected. Ore is delivered to the ball mill over a belt weightometer to control and measure the mass of ore sent to each mill for metallurgical accounting purposes.

The coarse fraction from the cyclone underflow recycles to the ball mill feed chute for further grinding. Overflow from both grinding lines combines as feed to the high frequency screeners and regrinding circuit.

HIGH FREQUENCY SCREENS AND REGRINDING CIRCUIT
The cyclone oversize is pumped to high frequency screening operations comprised of eight screens with five decks each of 105+ micron aperture. The high frequency screening coarse fraction is gravity fed to the vertical mill (STM HIG Mill HIG2300/23000) for regrinding, operating in an open circuit. The HIG Mill (High Intensity Grinding mill) was commission in September 2020. The screening operation fines combine with the regrind mill product and are pumped to the flotation.


Processing

Flow Sheet: Subscription required

Summary:

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Combined production numbers are reported under Caraíba (MCSA) Operation

Operational Metrics:

Metrics20202018
Daily ore mining rate  ......  Subscription required
Ore tonnes mined  ......  Subscription required206,873 t
Daily mining capacity  ......  Subscription required2,500 t
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Reserves at October 1, 2020:
Reported Mineral Reserves and Resources estimation has not changed on 12/31/2021.

CategoryOreTypeTonnage CommodityGradeContained Metal
Proven In-Situ (OP) 7,355 kt Copper 0.55 % 40 kt
Proven In-Situ (UG) 3,359 kt Copper 2.09 % 70 kt
Probable In-Situ (OP) 11,023 kt Copper 0.64 % 70 kt
Probable In-Situ (UG) 1,844 kt Copper 1.23 % 23 kt
Measured & Indicated In-Situ (OP) 23,938 kt Copper 0.56 % 133.1 kt
Measured & Indicated In-Situ (UG) 13,069 kt Copper 1.45 % 189.5 kt
Inferred In-Situ (OP) 1,166 kt Copper 0.55 % 6.4 kt
Inferred In-Situ (UG) 13,781 kt Copper 0.93 % 127.6 kt

Operating Costs:

Units20212020201920182017
UG mining costs ($/t mined) BRL 152.48127.7112.93120.47125

Financials:

Units20212020
Capital expenditures M USD  ......  Subscription required  ......  Subscription required
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Heavy Mobile Equipment as of October 1, 2020:
HME TypeQuantity
Backhoe ....................... Subscription required
Drill ....................... Subscription required
Grader ....................... Subscription required
Jumbo ....................... Subscription required
Load-Haul-Dump (LHD) ....................... Subscription required
Scissor Lift ....................... Subscription required
Truck (haul) ....................... Subscription required
Truck (underground) ....................... Subscription required
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Mine Management:

Job TitleNameProfileRef. Date
....................... Subscription required ....................... Subscription required Subscription required Jun 28, 2022
....................... Subscription required ....................... Subscription required Subscription required Jun 28, 2022
....................... Subscription required ....................... Subscription required Subscription required Jun 28, 2022
....................... Subscription required ....................... Subscription required Subscription required Jun 28, 2022
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Corporate Filings & Presentations:

DocumentYear
................................... Subscription required 2021
................................... Subscription required 2021
................................... Subscription required 2021
................................... Subscription required 2021
................................... Subscription required 2020
................................... Subscription required 2020
................................... Subscription required 2019
................................... Subscription required 2019
................................... Subscription required 2019
................................... Subscription required 2019
................................... Subscription required 2019
Annual Information Form 2018
Management Discussion & Analysis 2018
Quarterly Report 2018
Technical Report 2018
Annual Report 2017
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