Mining Intelligence and News
Australia

Bauxite Hills Mine

Click for more information

Categories

Overview

Mine TypeOpen Pit
StatusActive
Commodities
  • Bauxite
Mining Method
  • Truck & Shovel / Loader
Production Start... Lock
Mine Life... Lock
SnapshotThe Bauxite Hills's ore has been considered a DSO (direct shipping ore).

Bauxite Hills Mine one of the largest independent bauxite mines within the internationally acclaimed Weipa Bauxite Region.

Mining operations are undertaken in the dry season only; a notional 8-month period from April to November. In 2024, resumption of mining occurred on 25 March.

In first half 2024, Metro was able to successfully implement key expansion assets, the Ikamba Offshore Floating Terminal (OFT) and two additional 90m barges, as well as the commissioning of the new wobbler screening circuit.

On 28 April, OFT Ikamba commenced cargo operations loading bauxite onto a capesize vessel, Jewel, 8 nautical miles from shore. OFT Ikamba is the most significant part of Metro’s expansion project to 7 million wet metric tonne capacity, tripling Metro’s potential transhipping throughput but also providing additional resilience and upside to the Bauxite Hills Mine operation.

Owners

SourceSource
CompanyInterestOwnership
Metro Mining Ltd. 100 % Indirect
The Bauxite Hills Mine is held by Metro Mining Ltd.

Contractors

Lock

- subscription is required.

Deposit type

  • Bauxite

Summary:

The deposit type is lateritic bauxite derived from the weathering of aluminous sediments in a tropical to sub-tropical environment.

The Bauxite Hills area forms part of the Weipa Plateau and is underlain by rocks of the Carpentaria Basin. The oldest rocks intersected by drilling in the area are grey-black marine shales, which have been assigned to the Cretaceous Rolling Downs Group. This is up to 250 m thick and is underlain by sandstones of the Helby Beds. These rocks are a source of artesian water. The bauxite deposits generally consist of a single bauxite layer, 0.5 m – 3 m thick, that is underlain by a kaolin horizon.

The bauxite deposits are overlain by lateritic overburden and topsoil. Under the bauxite there is often a cemented ironstone and a kaolin clay layer. Kaolin, sandy clays and minor quartz sand deposits occur beneath the bauxite layer and extend beyond the bauxite areas, beneath the Namaleta Creek flood plain.

Bauxite occurs over the majority of the plateau areas. It is pisolitic in form and is generally covered only by a thin layer of soil, but in the western parts of the project area bauxite is sometimes found beneath sand dunes at depths of up to 6 m. The bauxite passes down into an iron rich horizon (ferricrete) and then into mottled, bleached Bulimba Formation sandy clays. Bauxite pisoliths generally form 55-80% of high-quality bauxite, with the remainder being sand, silt and clay. The pisoliths are well rounded, and generally 5 to 20 mm in size, although larger pisoliths of up to 30 mm do occur in the bauxite horizon. Larger, irregular shaped pisoliths and concretions are typical of the underlying ironstone horizon and form a visual marker of the base of the bauxite.

Most of the bauxite is loose and free flowing although a proportion is cemented. The aircore drilling method used for exploration is efficient at drilling through thin layers of cemented bauxite, so from the exploration drilling alone it is difficult to make any accurate assessment of the proportion of cemented bauxite in this deposit. Mining experience in Weipa and Andoom has demonstrated that cemented bauxite is typically a small percentage of the total bauxite in this region.

The geological interpretation is grade-based using a threshold of =45% total Al2O3 and =15% total SiO2 for BH1 and BH2 and of =45% total Al2O3 and =20% total SiO2 for BH6 (including the old Gulf Alumina areas), to define economic bauxite. The continuity of the geological interpretation is confirmed with a reasonable degree of confidence. The data points are spaced at 80 m in a nominal grid pattern for almost the entire BH1 deposit and at 160 m in a nominal grid pattern over the BH2 and BH6 deposits. The data points for the Gulf Alumina area are more variable but generally less than 400 m on a nominal grid. Information from other deposits in the Weipa area provides additional confidence in the geological model.

The regional geological setting has been well known since discovery of the Weipa deposits, 80 km to the south. The considerable drilling already completed has given confidence in the local geological setting although it is noted that the definition of bauxite is essentially a chemical one, initially guided by lithological logging.

The deposit type is lateritic bauxite derived from the weathering of aluminous sediments in a tropical to sub-tropical environment. The mineralisation within the Bauxite Hills Mine forms part of the Weipa Plateau, a widespread area of aluminous laterite on the west coast of Cape York Peninsula that includes Rio Tinto Alcan’s Weipa, Andoom and Amrun bauxite deposits.

The bauxite deposits generally consist of a single flat-lying pisolitic bauxite layer, 0.5 m – 3 m thick, which is underlain by a kaolin horizon. Within the resource area the average bauxite thickness is 1.6 m. The bauxite deposits are overlain by lateritic overburden and topsoil. Under the bauxite deposits there is often a ferruginous cemented layer and a kaolin clay layer. Kaolin, sandy clays and minor quartz sand deposits occur beneath the bauxite layer and extend beyond the bauxite areas.

Dimensions
The mineralisation within the bauxite plateaus is flat lying and tabular in form. The Mineral Resource has the following surface area, average bauxite thickness and average overburden thicknesses:
- BH1: Area 8.4 km2. Bauxite thickness 1.6 m. Overburden 0.6 m
- BH2: Area 4.2 km2. Bauxite thickness 1.4 m. Overburden 0.5 m
- BH6/Gulf Alumina: Area 39.6 km2. Bauxite thickness 1.3 m. Overburden 0.8 m

Reserves

Lock

- subscription is required.

Mining Methods

Lock

- subscription is required.

Comminution

Crushers and Mills

Milling equipment has not been reported.

Processing

Lock

- subscription is required.

Production

CommodityUnits2024202320222021202020192018
Bauxite M wmt  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe3.5 
All production numbers are expressed as ore. ^ Guidance / Forecast.

Operational metrics

Metrics20242023202220212018
Annual production capacity  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe
Daily mining rate  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe8,123 wmt of ore
^ Guidance / Forecast.

Production Costs

CommodityUnits202120202019
Cash costs Bauxite AUD  ....  Subscribe  ....  Subscribe 20.7 / wmt  
Total cash costs Bauxite AUD  ....  Subscribe 43.6 / wmt  
Operating margin Bauxite AUD  ....  Subscribe 12.6 / wmt  

Financials

Units202320222021202020192018
Capital expenditures M AUD 6.8  
Revenue M AUD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 199   115.7  
Operating Income M AUD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 17  
Gross profit M AUD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 26  
Pre-tax Income M AUD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 6  
After-tax Income M AUD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 3.6  
EBITDA M AUD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe
Operating Cash Flow M AUD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 37.9  

Heavy Mobile Equipment

Lock

- subscription is required.

Personnel

Mine Management

Job TitleNameProfileRef. Date
....................... Subscription required ....................... Subscription required Subscription required Aug 30, 2024
....................... Subscription required ....................... Subscription required Subscription required Aug 30, 2024
....................... Subscription required ....................... Subscription required Subscription required Sep 10, 2024
....................... Subscription required ....................... Subscription required Subscription required Aug 30, 2024
....................... Subscription required ....................... Subscription required Subscription required Sep 10, 2024

EmployeesContractorsTotal WorkforceYear
...... Subscription required ...... Subscription required ...... Subscription required 2023
...... Subscription required ...... Subscription required ...... Subscription required 2022
...... Subscription required 2021
...... Subscription required 2020
...... Subscription required 2019
...... Subscription required 2018

Aerial view:

Lock

- subscription is required.