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South Africa
Fairbreeze Mine

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 Location:
44 km SW from Richards Bay, South Africa

  Address:
South N2 Toll Road Exit Bridge No. 4
Fairbreeze
South Africa
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WebsiteWeb
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  • Overview
  • Owners
  • Geology
  • Mining
  • Processing
  • Production
  • Reserves
  • Personnel
  • Filings & News

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Overview

StageProduction
Mine TypeOpen Pit
Commodities
  • Heavy Minerals
  • Titanium
Mining Method
  • Truck & Shovel / Loader
  • Jet Boring
  • Hydraulic mining
Production Start...
Mine Life15 years (as of Jan 1, 2021)
Production data has not been available since 2019.


Owners

Source: p. 290
CompanyInterestOwnership
Tronox Holdings Plc. 100 % Indirect
Tronox KZN Sands (Pty) Ltd. (operator) 100 % Direct
There are two mining rights Fairbreeze mine operation in KwaZulu-Natal and are held 100% by Tronox KZN Sands (Pty) Ltd. a wholly-owned subsidiary of Tronox Holdings Plc.

Contractors

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Deposit Type

  • Mineral sands
  • Sedimentary


Summary:

The Fairbreeze paleo dune complex is an elongated body extending south-southwestward from the town of Mtunzini for about 12 kilometers, reaching a maximum width of about two kilometers and a maximum elevation of 109 meters. Surface drainages have dissected the deposit into five discrete ore bodies, Fairbreeze A, B, C, C-Extension and D. The deposit is hosted by fine-grained sand and silt in a north-northeast trending complex of strandline/paleo dune couplets two kilometers inland from the modem coastline.

Fairbreeze is part of a regional near-shore, coast-parallel corridor of terraces and dunes composed of reddish-colored sands, the “Berea Red Sands,” along the southeastern coast of Africa from Durban to Mombasa. As with most heavy mineral sand deposits, iron-titanium oxides, rutile, zircon and other heavy minerals in the HM assemblage at Fairbreeze are inherited from their source rock provenance and modified by selective sorting during deposition. The Natal Metamorphic Province and younger rift-related basalts are interpreted as the primary source for the Fairbreeze heavy minerals. Terrestrial weathering of terrace deposits to oxidize iron minerals, followed by a period of extensive reworking of coastal sediment by static sea levels completed the formation of the Fairbreeze deposit.

The Fairbreeze deposits span 526 ha, with a total length of more than 15 km, striking 34 0, and reaching 630 m in width. Generally, the different ore bodies have depths clos ........


Mining Methods

  • Truck & Shovel / Loader
  • Jet Boring
  • Hydraulic mining


Summary:

The Fairbreeze deposit is hosted by deeply weathered “Berea-type” sands which are mined using a combination of track dozers and a hydraulic mining technique.

Primary mining method: Hydraulic mining
Hydraulic Mining - At our Fairbreeze mine in KZN, we employ a hydraulic mining method for mineral sands due to the topography of the ore body and the ore characteristics. A jet of high-pressure water is aimed at the mining face, thereby cutting into and loosening the sand so that it collapses on the floor. The water acts as a carrier medium for the sand, due to the high fines (mineral particles that are too fine to be economically extracted and other materials that remain after the valuable fraction of an ore has been separated from the uneconomic fraction) content contained in the ore body. The slurry generated by the hydraulic monitors flows to a collection sump where oversize material is removed and the slurry is then pumped to the primary concentration plant.

Secondary mining method
Use of earth moving equipment (excavators, bulldozers, dump trucks) for certain activities:
• Bush clearing and topsoil stripping;
• Stripping barren areas in orebody;
• Rehabilitation - once area mined and filled with sand tailings: shaping, covering with layer of reconstituted soil and topsoil and vegetation.

The mining operation is currently active in Fairbreeze CX. Fairbreeze C has been depleted.


Crushing and Grinding


Processing

Flow Sheet: Subscription required

Summary:

- subscription is required.


Production:

CommodityProductUnits2019201820172016
Zircon Mineral in concentrate kt  ......  Subscription required534631
Rutile Mineral in concentrate kt  ......  Subscription required  ......  Subscription required  ......  Subscription required  ......  Subscription required
Titanium Slag kt  ......  Subscription required  ......  Subscription required  ......  Subscription required
Iron Pig kt  ......  Subscription required  ......  Subscription required  ......  Subscription required
Subscription required - Subscription is required.

Operational Metrics:

Metrics20202019201820172016
Annual production capacity  ......  Subscription required25,000 t of rutile mineral in concentrate25,000 t of rutile mineral in concentrate25,000 t of rutile mineral in concentrate25,000 t of rutile mineral in concentrate
Annual production capacity  ......  Subscription required220,000 t of titanium slag220,000 t of titanium slag220,000 t of titanium slag220,000 t of titanium slag
Annual production capacity  ......  Subscription required120,000 t of iron pig121,000 t of iron pig121,000 t of iron pig121,000 t of iron pig
Annual production capacity  ......  Subscription required55,000 t of zircon mineral in concentrate55,000 t of zircon mineral in concentrate55,000 t of zircon mineral in concentrate55,000 t of zircon mineral in concentrate
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Reserves at December 31, 2021:
Containing leucoxene is reported included into rutile grade.
Cut-off grade is 1.5% ilmenite.

CategoryTonnage CommodityGradeContained Metal
Proven & Probable 217 Mt Heavy Minerals 5.5 % 11.9 Mt
Proven & Probable 11.9 Mt Zircon 7.7 %
Proven & Probable 11.9 Mt Leucoxene 7.2 %
Proven & Probable 11.9 Mt Ilmenite 61.3 %
Measured & Indicated 51 Mt Heavy Minerals 4 % 2.04 Mt
Measured & Indicated 2.04 Mt Zircon 7.7 %
Measured & Indicated 2.04 Mt Leucoxene 8.1 %
Measured & Indicated 2.04 Mt Ilmenite 63.9 %
Inferred 56 Mt Heavy Minerals 3.4 % 1.9 Mt
Inferred 1.9 Mt Zircon 7.1 %
Inferred 1.9 Mt Leucoxene 6.9 %
Inferred 1.9 Mt Ilmenite 54.7 %
Total Resource 107 Mt Heavy Minerals 3.7 % 3.96 Mt
Total Resource 3.96 Mt Zircon 7.4 %
Total Resource 3.96 Mt Leucoxene 7.5 %
Total Resource 3.96 Mt Ilmenite



Heavy Mobile Equipment:

Mine Management:

Job TitleNameProfileRef. Date
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Staff:

EmployeesYear
Subscription required 2021
Subscription required 2019

Corporate Filings & Presentations:

DocumentYear
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Form 10-K 2018
Form 10-K 2017
Form 10-K 2016
Form 10-K 2014
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