Mining Intelligence and News
South Africa

Hotazel Complex

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Overview

Mine TypeOpen Pit & Underground
StatusActive
Commodities
  • Manganese
Mining Method
  • Truck & Shovel / Loader
  • Bord-and-pillar
  • Room-and-pillar
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Mine Life... Lock
SnapshotThe two mines, Wessels high-grade underground mine and Mamatwan (MMT) medium-grade open-pit mine, are part of the Hotazel Manganese Mines (HMM) consortium. HMM is part of South Africa Manganese, which includes the Metalloys manganese alloy smelter that was placed on care and maintenance in FY20.

HMM is implementing several growth projects at the Wessels underground mine and increses Improvement and life extension capital expenditure.

HMM also holds a Mining Right and Environmental Management Programme for the mothballed underground mine known as the Middelplaats Mine. As part of on-going mine planning, HMM plans to operate the Mamatwan and Middelplaats Mines as one entity where the ore mined at Middelplaats Mine will be processed at the MMT Mine sinter plant.
Related AssetsMamatwan Mine, Wessels Mine

Owners

SourceSource
CompanyInterestOwnershipInvestor's Info
Black Economic Empowerment(B-BBEE Commission) 26 % Indirect
Anglo American plc. 29.6 % Indirect
South32 Ltd. 44.4 % Indirect
Hotazel Manganese Mines (pty) Ltd. (operator) 100 % Direct
South32 Ltd. holds a 60 per cent interest in Samancor Holdings (Pty) Ltd (Samancor Holdings) and Anglo American Plc holds the remaining 40 per cent.

Samancor indirectly owns 74 per cent of Hotazel Manganese Mines (Pty) Ltd (HMM), which gives the South32 Ltd. its indirect ownership interest of 44.4 per cent. Anglo American Plc effective ownership interest in HMM is 29.6%.

The remaining 26 per cent of HMM is owned by Broad-Based Black Economic Empowerment (B-BBEE) entities.

On June 2024, Samancor Manganese Proprietary Limited (Samancor), a subsidiary of South32 Limited (South32), has entered into a binding agreement for the sale of the Metalloys manganese alloy smelter (Metalloys) to an entity owned by Menar Capital Pty Ltd (Menar) and Ntiso InvestmentHoldings Pty Ltd (Ntiso) (Buyer). Satisfaction of all conditions for completion of the transactiois expected to occur in H2 FY25.

Deposit type

  • Banded iron formation

Summary:

South African manganese deposits are confined to the Early Proterozoic Transvaal Supergroup, Northern Cape Province. They can be grouped into two major categories:
1. Syngenetic carbonate-rich manganese deposits interbedded with the banded iron formations (BIF) of the Hotazel Formation, colloquially called the Kalahari Manganese Field.
2. Karst-fill type manganiferous material from residual Fe-rich manganese developed in dolomites of the Campbell Rand Subgroup in the Postmasburg Fe-Mn Fields.

The Kalahari Manganese Field is situated within a structural basin, known as the Dimoten Synclinorium, plunging at an angle of 3° to 8° to the north and northwest. It extends from Mamatwan Mine in the south for approximately 40 km to Wessels Mine in the north, with an east-west extent varying between 5 and 15 km.

Mamatwan Mine
The manganese mineralisation at Mamatwan is hosted by the Hotazel Formation of the Postmasburg Group (Transvaal Supergroup) and occurs as stratiform bodies interbedded with banded ironstone formation. This Formation is characterized by three manganese-rich horizons, called the Lower, Middle and Upper Bodies respectively, separated by BIF.

The lowermost of the three units, the Lower Body (LB), is the only unit exposed and mined at Mamatwan Open Pit Mine. The Middle Body is poorly developed, often ferruginized, and carries no economic value. The Upper Body (UB) is considered to be potentially economic, with manganese scattered throughout the unit. The Kalahari Manganese Field, with specific reference to the Mamatwan type ore (rich in braunite–kutnahorite mineral assemblages) represents approximately 97% of the total manganese resource in the region.

At Mamatwan Mine the LB is 37.5 m thick on average. It is subdivided into an uneconomic 19.5 m thick upper horizon (the Top Cut) containing ±31% Mn, with a Mn/Fe ratio of 5; a central horizon (the Manganese Cut) which is on average 19.7 m thick and contains ±37.5% Mn with a Mn/Fe ratio of 8.5; and a 6 m thick Basal horizon. These are subdivided into smaller seams (Zones), based on different mineralogical compositions. The Zones are visually distinguishable from each other and are identifiable by a combination of geological logging and chemical analysis. The M, C, and N Zones of the central horizon are high grade while the lower grade material of the Top Cut is represented by the V, W, X, Y and Z Zones. The Basal horizon is low grade and not considered to be potentially economic so is not part of the Mineral Resource.

The ore at Mamatwan consists of banded, very fine-grained braunite-kutnahorite lutite, containing concretionary ovoids, laminae and lenticles of Mn-calcite with which hausmannite is commonly associated. Subordinate amounts of hematite, jacobsite and rhodochrosite are also present. The relatively high Mn/Fe ratio of the economic manganese ore makes it suitable for the production of high manganese (76% Mn) alloys. The relatively high carbonate content of the ore, reflected in the CO2 content of 12 to 16%, makes it virtually self-fluxing.

Wessels Mine
Wessels Mine extracts high grade (above 47% Mn) manganese ore. The ore is typically coarse grained, shiny, massive or vuggy, with the principal minerals being hausmannite and braunite II (Wessels-type ore), as opposed to primary, lower grade braunite further to the south in the Kalahari Basin (Mamatwan-type ore). The interpretation is that the Wessels-type ore was formed by hydrothermal alteration of primary Mamatwan-type ore and that the alteration took place along a system of post-Olifantshoek, north-south and east-west striking normal faults.

Reserves

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Mining Methods

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Comminution

Crushers and Mills

Milling equipment has not been reported.

Processing

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Production

CommodityUnits2024202320222021202020192018201720162015
Manganese kwmt  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe3,645 3,575 3,397 2,852 3,790 
All production numbers are expressed as lump & sinter. ^ Guidance / Forecast.

Operational metrics

Metrics20212015
Annual ore mining capacity  ....  Subscribe4.7 Mt

Production Costs

CommodityUnits20242023202220212020201920182017
Cash costs (sold) Manganese USD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 2.69 / dmtu   2.53 / dmtu   2.09 / dmtu  
^ Guidance / Forecast.

Financials

Units20242023202220212020201920182017
Capital expenditures (planned) M USD
Growth Capital M USD  ....  Subscribe  ....  Subscribe  ....  Subscribe
Sustaining costs M USD  ....  Subscribe  ....  Subscribe  ....  Subscribe
Capital expenditures M USD  ....  Subscribe  ....  Subscribe  ....  Subscribe
Revenue M USD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 813   727   547  
EBIT M USD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 342   292   200  
EBITDA M USD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 372   325   230  

Heavy Mobile Equipment

Fleet data has not been reported.

Personnel

Mine Management

Job TitleNameEmailProfileRef. Date
....................... Subscription required ....................... Subscription required Subscription required Oct 21, 2024
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....................... Subscription required ....................... Subscription required ........... Subscription required Subscription required Oct 21, 2024
....................... Subscription required ....................... Subscription required Subscription required Oct 21, 2024
....................... Subscription required ....................... Subscription required Subscription required Oct 21, 2024

EmployeesTotal WorkforceYear
...... Subscription required 2024
...... Subscription required 2018
...... Subscription required 2016
...... Subscription required 2015

Aerial view:

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