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North American Lithium (NAL) Expansion Project

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Categories

Summary

Mine TypeOpen Pit
Study CompletedPreliminary Economic Assessment
Commodities
  • Lithium
  • Spodumene
  • Iron
Mining Method
  • Truck & Shovel / Loader
Project Timeline... Lock
Mine Life... Lock
SnapshotSayona’s Abitibi hub, which includes the North American Lithium (NAL) operation and the nearby Authier Lithium Project, is North America’s largest lithium (spodumene) producer with potential for further expansion.

Having restarted operations in early 2023, NAL transitioned from commissioning to full-scale production during FY24 and then focused on optimisation and stabilisation in FY25.

Environmental baseline studies and engineering assessments were launched to support a brownfield expansion scenario that could increase annual plant throughput beyond its capacity, with initial scoping indicating the expanded output could be achieved through incremental infrastructure upgrades.

On 15 Sep 2025, the outcomes of a Scoping Study for the expansion of the NAL operation were announced, targeting increased annual concentrate production, reduced unit operating costs, and a process plant capacity uplift to 6,500 tpd (+44%).
Related AssetNorth American Lithium (NAL) Operation

Owners

SourceSource
CompanyInterestOwnership
Elevra Lithium Ltd. 100 % Indirect
Sayona Mining’s Canadian subsidiary, Sayona Québec was owned by Sayona Mining (75%) and Piedmont Lithium (25%).

On Aug 29, 2025, Piedmont Lithium Inc. announced the successful completion of the merger with Sayona Mining Limited following approval by shareholders of both companies and the satisfaction of all closing conditions. The combined company, named Elevra Lithium, brings together complementary assets and creates one of the largest hard-rock lithium platforms. The new company will be headquartered in Australia, with its U.S. headquarters in Belmont.

Contractors

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Deposit type

  • Pegmatite

Summary:

North American Lithium’s pegmatite dykes have been delineated over a strike length of approximately 3,550m and to a vertical depth of approximately 700m. Dykes have variable widths up to 70m. The model comprises 117 mineralised dykes which are generally more than 2m in thickness and open at depth.

The project is located in the region of The Archean Preissac-Lacorne syn- to post-tectonic intrusion that was emplaced in the southern Volcanic Zone of the Abitibi Greenstone Belt of the Superior Province of Québec. The rocks are split between granodiorite, volcanics, gabbro and the mineralised pegmatites dykes that are cross-cutting the granodiorite and the volcanics rocks.

Volcanic rocks on the property are represented by dark green mafic metavolcanics and medium grey silicified intermediate volcanics. The mafic rocks are medium grey to dark grey-green, and cryptocrystalline to very fine grained. Both mafic and intermediate volcanic rocks are affected by moderate to strong pervasive silicification, minor chloritisation and patchy to pervasive lithium alteration.

The granodiorite is medium grey to greenish grey, massive, coarse grained to porphyritic, and exhibits a salt- pepper appearance. The main mineral constituents are light grey to greenish white plagioclase (40-45 vol%), dark green to black amphibole, most likely hornblende (15-20 vol%), mica (20 vol%), represented by biotite and muscovite, grey quartz (10-15%vol) and minor epidote, chlorite and disseminated sulphides.

Reserves

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Mining Methods

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Required Heavy Mobile Equipment

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Comminution

Crushers and Mills

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Processing

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Commodity Production

CommodityProductUnitsAvg. AnnualLOM
Li2O t 0 *
Spodumene Concentrate kt 289 *6,930 *
* According to 2025 study.

Operational metrics

Metrics
Daily processing capacity  ....  Subscribe
Annual ore mining rate  ....  Subscribe
Annual processing rate  ....  Subscribe
Annual processing capacity  ....  Subscribe
Stripping ratio  ....  Subscribe
Waste tonnes, LOM  ....  Subscribe
Ore tonnes mined, LOM  ....  Subscribe
Tonnes processed, LOM  ....  Subscribe
* According to 2025 study.

Production Costs

CommodityAverage
All-in sustaining costs (AISC) Spodumene  ....  Subscribe
C1 cash costs Spodumene  ....  Subscribe
Assumed price Spodumene  ....  Subscribe
* According to 2025 study / presentation.

Operating Costs

CurrencyAverage
OP mining costs ($/t mined) CAD  ....  Subscribe
Processing costs ($/t milled) CAD  ....  Subscribe
G&A ($/t milled) CAD  ....  Subscribe
* According to 2025 study.

Project Costs

MetricsUnitsLOM Total
Initial CapEx $M CAD  ......  Subscribe
Sustaining CapEx $M CAD  ......  Subscribe
Closure costs $M CAD  ......  Subscribe
Total OpEx $M CAD  ......  Subscribe
Pre-tax Cash Flow (LOM) $M CAD  ......  Subscribe
After-tax Cash Flow (LOM) $M CAD  ......  Subscribe
Pre-tax NPV @ 8% $M CAD  ......  Subscribe
After-tax NPV @ 8% $M CAD  ......  Subscribe
Pre-tax IRR, %  ......  Subscribe
After-tax IRR, %  ......  Subscribe
Pre-tax payback period, years  ......  Subscribe
After-tax payback period, years  ......  Subscribe

Personnel

Mine Management

Job TitleNameProfileRef. Date
....................... Subscription required ....................... Subscription required Subscription required Oct 23, 2025
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....................... Subscription required ....................... Subscription required Subscription required Oct 23, 2025
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....................... Subscription required ....................... Subscription required Subscription required Oct 23, 2025

Workforce

EmployeesYear
...... Subscription required 2025

Aerial view:

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