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Zero Carbon - Phase One Lionheart Project

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Summary

Mine TypeIn-Situ
Study CompletedFeasibility
StageConstruction
Commodities
  • Lithium
Mining Method
  • Brine mining
Mine Life... Lock
SnapshotThe upstream area for Phase One of the Zero Carbon Lithium™ Project comprises the “Lionheart” development area.

Vulcan completed a Bridging Engineering Study for Phase One—a combined geothermal energy (heat and power), lithium production, and lithium hydroxide conversion project in the Upper Rhine Valley (URV). This hot, deep, lithium-rich brine field enables dual production of renewable energy and lithium from the same source using Vulcan’s proprietary A-DLE technology.

Vulcan using its own proprietary in-house adsorbent, VULSORB® , which has shown a high performance relative to “off the shelf” products.

In 20 February 2025, after successful completion of key infrastructure works, including well pad construction, crew camp establishment, and build of access roads, mobilisation of Vulcan’s electric V20 rig has commenced by Vulcan’s in-house geothermal well execution company, Vercana.

Owners

SourceSource
CompanyInterestOwnership
Vulcan Energy Resources Ltd. 100 % Indirect
The upstream area for Phase One of the Zero Carbon Lithium™ Project comprises the “Lionheart” development area.

The Vulcan Energy Resources Ltd. announced in September 2024 it had signed an agreement to finalise the consolidation of its ownership of upstream Phase One lithium and renewable energy assets. This acquisition replaced a Joint Venture agreement and brine offtake agreement with Geox, and has now been completed with the Company acquiring 100% of the assets.

Contractors

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Deposit type

  • Brine
  • Hydrothermal

Summary:

The Upper Rhine Valley Brine Field (URVBF) is part of the Upper Rhine Graben (URG). The roughly 020° orientated Cenozoic Upper Rhine URG in west-central Europe forms part of the European Cenozoic Rift System (ECRIS).

The URG can be subdivided into southern (Basel – Strasbourg), central (Strasbourg – Speyer) and northern (Speyer – Frankfurt) segments, each approximately 100 km long.

The focus of the Project in the URG is on aquifers associated with the Permo-carboniferous Rotliegend Group sandstone, the Triassic Buntsandstein Group sandstone, and the Middle Triassic Muschelkalk Formation, which is composed of carbonate sediments, collectively the ‘Permo-Triassic strata. The Permo-Triassic strata underly all Vulcan Property licences and are characterized as a laterally heterogeneous sandstone unit within a structurally complex rift basin. The Middle Triassic Muschelkalk succession, however, is only present from the Taro licence area towards the south in the URG.

The Rotliegend Group within the URG formed during the late stage of the Variscan Orogeny with local extension already happening. The Variscan Orogeny was accompanied by volcanism that led to the deposition of intrusive deposits into the basement, which is underlying the URG. Those intrusive deposits are believed to form an essential part of the lithium system. The actual rifting of the URG occurred during Cenozoic times. Hence, the fault system is comparably young.

The Lower Rotliegend is comprised of alluvial-fan/fan-delta to fluvial-dominated Carboniferous and Permian sedimentary rocks. The basin infill subsequently transitioned from fluvial dominated to alluvial and eolian depositional environments during Upper Buntsandstein times.

The Lower Triassic Buntsandstein Group is subdivided into the Lower, Middle and Upper Buntsandstein subgroups as defined by distinct progradational and retrogradational fluvial sedimentary cycles. The Buntsandstein Group aquifer domain is defined as a confined sandstone aquifer that occurs between the fine grained Upper Buntsandstein Group and the coarse-grained base of the Lower Buntsandstein.

The Middle Triassic Muschelkalk represents the marine sedimentation that succeeds the fluvial deposition of the Buntsandstein. It consists of argillaceous dolomites and limestones as it represents a marine transgression. Towards the top of the Muschelkalk, evaporitic sediments dominate.

The Upper Triassic Keuper is dominated by pelitic sediments and represents a marine regression which provides a top seal for the reservoirs of interest together with the pelitic dominated Tertiary overburden.

The Permo-Triassic strata that includes the Rotliegend, Buntsandstein, and Muschelkalk Groups as well as 100 m of the Variscan basement are the focus of the resource models for the Lionheart development area, and Ortenau. Only the Buntsandstein group strata have been considered for the Northern licence areas that include Mannheim, Ludwig, Therese, Flaggenturm/Fuchsmantel, and the western part of Kerner.

Brine aquifers within the Rotliegend Group and Buntsandstein Group are considered to have some degree of hydrogeological communication. This is particularly evident in zones with a high degree of faulting and fracturing in which fluid brine can flow throughout the Permo-Triassic strata and can also penetrate the underlying faulted, fractured and altered granitic basement and the overlying Muschelkalk zone. These fault/fracture zones generally contain hot brine and exhibit high fluid flow rates. Consequently, they are a prime target for geothermal development.

Historical and Vulcan-conducted recent geochemical analysis of the aquifer brine from the PermoTriassic strata shows the brine is enriched with lithium, which is very consistent both temporally and spatially within the reservoir. The geothermal wells represent potentially cost-effective access points to acquire deep, geothermally heated, lithium-enriched brine associated with the Permo-Triassic aquifers overlying the crystalline basement.

Dimensions
The geometry of the Permo-Triassic strata in the URV has a gentle northward dip at the southern end of the field (i.e., at the Ortenau licence area) which transitions to a south-east dip further northwards at the Taro licence area. The top and base surface elevations of the Buntsandstein Group under the URV licences are approximately from 2000 m (south) to 3800 m (north) subsea (m SS) with an average thickness range of 310 m in the north and 380 m in the south, up to 475m thick locally. The top and base surface elevations of the Rotliegend Group under the URV licences south of the Taro licence are approximately from 2200 m SS to 3300 m SS with an average thickness range of 120 m to 310 m, across the URV.

Reserves

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Mining Methods

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Heavy Mobile Equipment

Fleet data has not been reported.

Comminution

Crushers and Mills

Milling equipment has not been reported.

Processing

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Commodity Production

CommodityProductUnitsLOM
Lithium Hydroxide kt 647
LCE kt 570

Operational metrics

Metrics
Annual production capacity  ....  Subscribe
* According to 2023 study.

Production Costs

CommodityUnitsAverage
Cash costs LiOH-H2O EUR  ....  Subscribe
Assumed price LiOH-H2O EUR  ....  Subscribe
* According to 2023 study / presentation.

Project Costs

MetricsUnitsLOM Total
Initial CapEx $M EUR  ......  Subscribe
Pre-tax NPV @ 8% $M EUR  ......  Subscribe
After-tax NPV @ 8% $M EUR  ......  Subscribe
Pre-tax IRR, %  ......  Subscribe
After-tax IRR, %  ......  Subscribe
After-tax payback period, years  ......  Subscribe

Personnel

Mine Management

Job TitleNameProfileRef. Date
....................... Subscription required ....................... Subscription required Subscription required Oct 7, 2025
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Workforce

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