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Canada

Iron Bear Project

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Categories

Summary

Mine TypeOpen Pit
Study CompletedPreliminary Economic Assessment
Study in ProgressPrefeasibility
Commodities
  • Iron Ore
  • Manganese
  • Silica
  • Phosphorus
Mining Method
  • Truck & Shovel / Loader
Mine Life... Lock
SnapshotIron Bear Project is a world-class iron ore development with a large taconite operation and processing facilities, targeting production of BF-grade magnetite concentrate and DR-grade pellets for the Direct Reduction market.

The Pre-Feasibility Study is progressing on budget and on schedule.

Progress during 2025 includes drying test work supporting a dry-stacked tailings solution, completion of field surveys for infrastructure requirements, and advancement of PDA negotiations with NNK.

Owners

SourceSource
CompanyInterestOwnership
Cyclone Metals Ltd 100 % Indirect
The Iron Bear Project is currently fully owned by Cyclone Metals Limited, through its wholly owned subsidiary Iron Block 103 Corporation.

Vale’s initial Phase 1 funding of USD 18 million does not grant it any ownership in the project. Ownership remains entirely with Cyclone unless Vale chooses to proceed to Phase 2. If Vale elects to begin Phase 2, a joint venture will be formed in which Vale will immediately receive a 30% interest.

As Vale contributes up to USD 120 million to complete feasibility studies, environmental work, and other de-risking activities, its interest in the project will rise to 75% once the full Phase 2 contribution is made or once Vale decides to move the project to a mine-development decision.

If Vale chooses not to enter Phase 2, the project remains 100% owned by Cyclone.

Deposit type

Summary:

At Iron Bear, the Greenbush Zone hosts Lake Superior-type taconite banded iron formation (BIF). BIF comprises banded sedimentary rocks composed of magnetite and haematite bands within a cherty silica matrix with variable amounts of silicate, carbonate and sulphides.

Mineralisation is predominantly magnetite (Fe3O4) and haematite (Fe2O3), with some carbonaceous siderite and ferroankerite, as well as in silicates. The iron oxide bands alternate with grey chert or jasper, producing the banding typical of BIF.

The general stratigraphy of the area comprises two sedimentary cycles, Cycle 1 comprising earlier rock types such as the Denault dolomite and chert breccia of the Fleming Formation; and Cycle 2 including black shales of the Wishart Formation overlain by the Sokoman Formation. In structurally complex areas, weathering has resulted in formation of limited secondary haematite, goethite and limonite.

The BIF exhibits a northwest strike and a corrugated topography resulting from elevated parallel ridges of quartzite and BIF alternating with subdued shales and slates. Unaltered BIF is gently dipping but Proterozoic Hudsonian Orogeny compressed the sediments into a series of synclines and anticlines intersected by steep angle reverse faults that dip to the east. The synclines are overturned at the southwest of Iron Bear, with its eastern extent truncated by strike faults.

Secondary iron deposits occur in canoe-shaped synclines, with some tabular bodies extending to depth. There is local supergene enrichment to high-grade ores, especially in synclinal depressions or down-faulted blocks.

Two zones of mineralisation have been defined: the Greenbush Zone, located near Greenbush Lake and the Northwest Zone, near the northwest boundary.

The Mineral Resource estimate for Iron Bear is defined along approximately 10,000 m of strike length and a range of 5,000 to 7,500 m of width for the central portion, to a depth pf 400m.

Reserves

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Mining Methods

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Required Heavy Mobile Equipment

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Comminution

Crushers and Mills

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Processing

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Commodity Production

CommodityProductUnitsAvg. Annual
* According to 2025 study.

Operational metrics

Metrics
Annual ore mining rate  ....  Subscribe
Annual mining rate  ....  Subscribe
Annual production capacity  ....  Subscribe
Stripping ratio  ....  Subscribe
Waste tonnes, LOM  ....  Subscribe
Ore tonnes mined, LOM  ....  Subscribe
Total tonnes mined, LOM  ....  Subscribe
* According to 2025 study.

Production Costs

CommodityUnitsAverage
Assumed price Iron Ore USD  ....  Subscribe
* According to 2025 study / presentation.

Project Costs

MetricsUnitsLOM Total
Pre-Production capital costs $M USD  ......  Subscribe
Total CapEx $M USD  ......  Subscribe
After-tax NPV @ 8% $M USD  ......  Subscribe
After-tax IRR, %  ......  Subscribe

Personnel

Mine Management

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Workforce

Aerial view:

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