In 2021, Allied purchased an 85% stake in Agbaou Gold Operations SA (the entity that owns Agbaou) from Endeavour Mining. The balance of ownership is held by the Côte d’Ivoire government (10%) and a Côte d’Ivoire’s state company for mining development, SODEMI (5%).
Contractor | Contract | Description | Ref. Date | Source |
Compagnie Ivoirienne d’Electricité (CIE)
|
Power supply
|
Power generation, transmission and distribution is managed and controlled by the Compagnie Ivoirienne d’Électricité (CIE).
|
Jul 5, 2023
|
|
Corica Mining Services
|
Mining
|
All mining and associated activities are undertaken by a contractor, Corica.
|
Jul 5, 2023
|
|
Deposit type
- Vein / narrow vein
- Mesothermal
Summary:
At Agbaou, the target deposit type being explored for is the mesothermal auriferous sulphide (pyrite + pyrrhotite) and quartz vein style mineralization. The gold mineralization within Agbaou deposit is hosted within a specific quartz vein type that occurs along a broad area and can be characterized by a wide range of quartz-vein types, brecciation, boudinage, sericitic and carbonate alteration.
The lateritic cover is generally between five and ten metres thick with a very well developed weathering profile is over much of the area.
Mineralization at Agbaou can be broadly separated into two categories: laterite cap (generally >0.5g/t Au) and primary (free gold and sulphide hosted). The laterite cap, which covers the entire deposit area, is of variable thickness (1 to 5m) and represents secondary (re-mobilized) mineralization. The primary mineralization is associated with a system of gold bearing quartz-veins hosted by tightly folded Birimian-age sedimentary and volcanic rocks. The quartz veins can occur within either meta-volcanic or meta-sedimentary rocks, but the host rock is typically strongly sheared. The primary mineralized envelope is broad (60 to 100m), consisting of a number (up to seven zones in Agbaou Main) of mineralized zones that generally follow the limb of the regional fold. Particulate gold mineralization is located within quartz veins and along wall rock-quartz vein boundaries.
The mineralized quartz veins at Agbaou have a visually distinctive texture that has been described as “mottled”. Gold mineralization is also associated with variable amounts of sulphides, mainly pyrrhotite and pyrite. These veins are easily identifiable in the diamond drilling core intersections from the fresh rock below the saprolite/fresh rock boundary.
The deposits are aligned along a northeast trending, steeply southeast dipping structure that marks the axial plane of the large-scale, regional fold.
Reserves at December 31, 2022
The cut-off grades used for Mineral Reserves reporting were informed by a $1,500/oz gold price and vary from 0.39 to 0.63 g/t Au for different ore types due to differences in recoveries, costs for ore processing and ore haulage.
The Agbaou Mineral Resource Estimate is listed at 0.5 g/t Au cut-off grade, constrained within an $1,800/oz pit shell and depleted to December 31, 2022.
Mineral Resources are reported inclusive of Mineral Reserves.
Category | Tonnage | Commodity | Grade | Contained Metal |
Proven
|
920 kt
|
Gold
|
1.04 g/t
|
31 koz
|
Probable
|
5,991 kt
|
Gold
|
1.78 g/t
|
343 koz
|
Proven & Probable
|
6,912 kt
|
Gold
|
1.68 g/t
|
374 koz
|
Measured
|
1,060 kt
|
Gold
|
1.19 g/t
|
41 koz
|
Indicated
|
9,460 kt
|
Gold
|
1.98 g/t
|
602 koz
|
Measured & Indicated
|
10,520 kt
|
Gold
|
1.9 g/t
|
643 koz
|
Inferred
|
2,720 kt
|
Gold
|
2.31 g/t
|
202 koz
|
Summary:
Contractor-based mining was the preferred option for Agbaou and BCM was the selected mining contractor. BCM is responsible for the site preparation (including removal of vegetation) haul road construction, excavation and haulage of ore to the Run of Mine (“ROM”) pad and waste to the waste dumps, oversize breakage and equipment maintenance.
The designed pits are split into three main areas; North, West and South Agbaou pits across predominantly oxide and fresh ore zones. Oxide ore requires very limited drilling and blasting, and transition ore is limited due to the approximately 10 m wide zone in which it occurs. All mining and associated activities are undertaken by a contractor, Corica.
The mining operating methodology used is open pit mining on 10.0 m benches and flitched off at 2.5 m increments including the heave from blasting. Waste is taken to the designated waste dumps adjacent to each of the pit stages. Later in the LOM plan, waste stripping will use 3.3 m flitches to maximize extraction of the waste.
The ramps are designed for the Caterpillar 777 haul trucks at 25.0 m widths and includes a 3.5 m wide safety berm and 1.0 m wide drain. The gradient has been designed at 10%.
Comminution
Crushers and Mills
Type | Model | Size | Power | Quantity |
Jaw crusher
|
|
|
|
1
|
Pebble crusher
|
|
|
|
1
|
SAG mill
|
Outotec
|
5.1m x 5.5m
|
2.3 MW
|
1
|
Ball mill
|
Outotec
|
4.5m x 6.9m
|
2.3 MW
|
1
|
Summary:
The open circuit primary crusher and open circuit secondary crusher deliver a product which is nominally P80 of 30 mm to the crushed ore surge bin and stockpile ahead of the SAG mill.
The milling plant consists of a primary Outotec SAG Mill, 5.1 m diameter by 5.5 m long with 2.3 MW installed power, operated at 72% critical speed, with a discharge screen and the pebble crushing circuit receiving >12 mm and <30 mm pebbles. The secondary Outotec Ball Mill is 4.5 m diameter by 6.9 m long with 2.3 MW installed power operated at 75% critical speed. The secondary mill is in closed circuit with a hydrocyclone cluster with eleven 380 mm cyclones. The milled product has a nominal P80 of 75 µm.
Processing
- Crush & Screen plant
- Gravity separation
- Smelting
- Centrifugal concentrator
- Carbon re-activation kiln
- Wet Screening
- Inline Leach Reactor (ILR)
- Agitated tank (VAT) leaching
- Carbon in leach (CIL)
- Carbon adsorption-desorption-recovery (ADR)
- AARL elution
- Dewatering
- Solvent Extraction & Electrowinning
- Cyanide (reagent)
Summary:
The process for the recovery of gold at Agbaou is a conventional free-milling CIL circuit consisting of crushing, two stage grinding, gravity recovery, cyanidation, followed by electrowinning and smelting to produce gold doré. Plant tailings are disposed to an engineered TSF located a few hundred metres from the process plant after cyanide destruction.
The basic plant flowsheet includes the following main areas:
• Primary and secondary crushing;
• Crushed ore storage and reclaim;
• SAG mill – open circuit with pebble crushing;
• Ball mill – closed circuit with cyclone classification;
• Gravity concentration;
• Intensive cyanide leaching of concentrate;
• CIL leaching;
• Elution circuit, electrowinning and gold smelting;
• Tailings pumping to disposal site;
• Including cyanide destruction;
• Reagent mixing, storage and distribution;
• Process, raw and potable water distribution;
• Air supply services including oxygen plants.
The gravity circuit treats a portion of the hydrocyclone underflow, after degritting at 2.5 mm, through a Knelson XD30 concentrator with the concentrate being leached in a Gekko Systems inline-leach-reactor (ILR) with a dedicated electrowinning cell. Historical gravity recovery is reported at approximately 30%, although some production reports indicate a range from 20% to 44%.
The coarse grit and the ILR tails are returned to the milling circuit for additional size reduction prior to the leach train.
Leaching follows trash removal at 0.7 mm x 18.0 mm through a vibrating screen. There are six 2,000 m3 CIL tanks resulting in a total leach time of 15 hours for saprolite ore and 29 hours for fresh ore due to higher density. The CIL tanks have Alloytech 0.833 mm wedge wire interstage screens. Carbon is pumped counter current with recessed impellor pumps, prior to transfer to the elution circuit. Final tailings safety screening is completed with a vibrating screen at 1.0 mm aperture.
The split AARL elution circuit consists of one rubber lined acid wash column and a separate stainless steel elution column with a capacity of 6.5 tonnes of carbon. Regeneration of carbon is completed in an electrically heated 350 kg/h rotary kiln. The regeneration kiln is located within the elution section with quenched carbon pumped to the last CIL tank with fine carbon removal by screening.
The gold room contains the ILR with two electrowinning cells (one for gravity and one for elution), each being 1.0 m x 1.0 m with 18 steel wool cathodes (expandable to 22 cathodes). Gold slimes are smelted on site into doré for final shipment to the refinery.
Cyanide detoxification is achieved in two tanks, offering a total residence time of two hours with the weak acid dissociable (WAD) cyanide content monitored continuously by analyser. Detoxified tailings are pumped to the unlined downstream constructed TSF for spigotting to encourage beaching. Recovered water is pumped back to the plant for reuse.
Recoveries & Grades:
Commodity | Parameter | 2022 | 2021 | 2020 | 2019 | 2018 | 2017 | 2016 | 2015 |
Gold
|
Recovery Rate, %
| 94.7 | 94.4 | 94 | 95 | 94 | 94 | 97 | 97 |
Gold
|
Head Grade, g/t
| 1.3 | 1.44 | 1.28 | 1.62 | 1.7 | 2.02 | 2.27 | 2.15 |
Summary:
Water supply is 71% from recycled process water and 29% from the water storage dam and/or from boreholes.
RAW WATER SUPPLY
Rain run-off and a bore field make up the raw water supply. A 1000m³ raw water tank, situated in the plant, is used to store and provide raw water to the plant. The bottom part of the tank is dedicated storage facility for the fire water. The fire water system consists of an electric jockey pump to maintain the desired pressure in the fire reticulation system, an electric fire water supply pump and a diesel driven standby pump that starts automatically when a power failure occurs.
POTABLE WATER SUPPLY
Potable water is supplied from the raw water pond, which is treated through a filtration and sterilization system before being stored in a dedicated potable water tank. Potable water supply pumps for the plant, the various drinking water and ablution facilities throughout the plant and offices, and all safety showers on site.
Production
Commodity | Units | 2022 | 2021 | 2020 | 2019 | 2018 | 2017 | 2016 | 2015 |
Gold
|
koz
| 103 | 108 | 105 | 138 | 141 | 177 | 196 | 181 |
All production numbers are expressed as metal in doré.
Operational metrics
Metrics | 2022 | 2021 | 2020 | 2019 | 2018 | 2017 | 2016 | 2015 |
Hourly processing rate
| 333 t | | | | | | | |
Ore tonnes mined
| 1.77 Mt | 1.38 Mt | 2,376 kt | 2,183 kt | 2,399 kt | 2,983 kt | 2,797 kt | 2,818 kt |
Waste
| 23,082,525 t | 16.6 Mt | 19,783 kt | 23,166 kt | 27,337 kt | 25,117 kt | 22,585 kt | 17,629 kt |
Tonnes milled
| 2.56 Mt | 2.56 Mt | 2.74 Mt | 2,699 kt | 2,830 kt | 2,906 kt | 2,827 kt | 2,665 kt |
Stripping / waste ratio
| | | 8.33 | 10.6 | 11.4 | 8.42 | 8.07 | 6.26 |
Total tonnes mined
| | | 22,159 kt | 25,349 kt | 29,735 kt | 28,101 kt | 25,382 kt | 20,447 kt |
Production Costs
| Commodity | Units | 2022 | 2021 | 2020 | 2019 | 2018 | 2017 |
Total cash costs (sold)
|
Gold
|
USD
|
|
|
908 / oz
|
627 / oz
|
677 / oz
|
557 / oz
|
Total cash costs (sold)
|
Gold
|
USD
|
1,129 / oz **
|
1,125 / oz **
|
|
|
|
|
All-in sustaining costs (sold)
|
Gold
|
USD
|
|
|
1,027 / oz
|
805 / oz
|
819 / oz
|
647 / oz
|
All-in sustaining costs (sold)
|
Gold
|
USD
|
1,246 / oz **
|
1,169 / oz **
|
|
|
|
|
** Net of By-Product.
Operating Costs
| Currency | 2022 | 2020 | 2019 | 2018 | 2017 | 2016 |
OP mining costs ($/t mined)
|
USD
| | 2.81 | 2.46 | 2.63 | 2.54 | 2.22 |
Processing costs ($/t milled)
|
USD
| 10.3 | 8.37 | 7.66 | 7.69 | 7.42 | 6.6 |
G&A ($/t milled)
|
USD
| | 3.56 | 4.95 | 4.4 | 4.15 | 4.66 |
Financials
| Units | 2022 | 2021 | 2020 | 2019 | 2018 | 2017 |
Capital expenditures
|
M USD
| 4.1 | 3.2 | 13.9 |
25
|
|
|
Sustaining costs
|
M USD
| 4.1 | 3.2 | 12.5 |
16.2
|
13.4
|
7.6
|
Revenue
|
M USD
| 189.9 | 168.6 | 184.5 |
191.5
|
180.3
|
219.7
|
Gross profit
|
M USD
| 36.5 | 13.3 | |
|
|
|
Operating Income
|
M USD
| | | |
54
|
42.2
|
81.6
|
Pre-tax Income
|
M USD
| | | 33.8 |
51.8
|
39.2
|
81.2
|
After-tax Income
|
M USD
| | | -21.8 |
23.2
|
41.4
|
80.6
|
Heavy Mobile Equipment
HME Type | Model | Size | Quantity | Status | Leased or Contractor |
Dozer (crawler)
|
Caterpillar D9R
|
|
1
|
Existing
|
|
Dozer (crawler)
|
Caterpillar D9GC
|
|
4
|
Existing
|
|
Dozer (crawler)
|
Caterpillar D9R
|
|
2
|
Existing
|
|
Drill (blasthole)
|
Sandvik DP1500i
|
|
2
|
Existing
|
|
Drill (blasthole)
|
Sandvik DP1500i
|
|
1
|
Required
|
|
Excavator
|
Caterpillar 6015B
|
|
2
|
Existing
|
|
Excavator
|
Komatsu PC2000
|
|
2
|
Existing
|
|
Excavator
|
Caterpillar 349D
|
|
1
|
Required
|
|
Grader
|
Caterpillar 16M
|
|
2
|
Existing
|
|
Loader (FEL)
|
Caterpillar 777F
|
|
3
|
Existing
|
|
Truck (haul)
|
Caterpillar 773E
|
|
13
|
Existing
|
|
Truck (haul)
|
Caterpillar 777D
|
100 t
|
5
|
Existing
|
|
Truck (haul)
|
Caterpillar 777F
|
|
5
|
Existing
|
|
Personnel
Job Title | Name | Profile | Ref. Date |
Chief Geologist
|
Bindè Martin ADI
|
|
Sep 5, 2023
|
Mining Manager
|
Hassan Ally
|
|
Sep 5, 2023
|
Operations Manager
|
Herman Prinsloo
|
|
Sep 5, 2023
|
Plant Maintenance Superintendent
|
Jean Jacques Kouadio
|
|
Aug 30, 2023
|
Plant Manager
|
Mohamed Traore
|
|
Sep 5, 2023
|
Plant Operations Manager
|
Jurie Majoor
|
|
May 24, 2024
|
Supply Chain Superintendent
|
Mireille Tanoh-N’Dri
|
|
Sep 5, 2023
|
Employees | Contractors | Total Workforce | Year |
335
|
992
|
1,308
|
2022
|
302
|
1,009
|
1,311
|
2021
|
|
|
285
|
2018
|
216
|
362
|
578
|
2014
|
Aerial view:
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