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Chile
Franke Mine

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 Location:
51 km NW from El Salvador, Chile

  Address:
C-115-B
Taltal
Chile
Phone  ...  Subscription required
Fax56-55-564501
WebsiteWeb
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Overview

StageProduction
Mine TypeOpen Pit
Commodities
  • Copper
Mining Method
  • Truck & Shovel / Loader
Processing
  • Sulfuric acid (reagent)
  • Electrolysis
  • Crush & Screen plant
  • Heap leach
  • Solvent Extraction & Electrowinning
Mine Life5 years (as of Jan 1, 2020)


Owners

Source: p. 153
CompanyInterestOwnership
KGHM Polska Miedz S.A. 100 % Indirect
Sociedad Contractual Minera Franke (operator) 100 % Direct

Deposit Type

  • Hydrothermal
  • IOCG
  • Manto
  • Breccia pipe / Stockwork


Summary:

The Franke area exhibits a shallowly dipping anticline fold striking N20-40°W. It is slightly steeper on the southwest flank (up to 20°) than on the northeast flank (5-15°). Bedding along the axis of the anticline is an almost horizontal crest zone about 100-200 m wide, as observed in the underground workings dug into this area. However, previous studies have suggested that this anticline also plunges to the NNW and SSE, defining a gently dipping structural dome.

Flanking the sub-horizontal crest zone of the anticline, several steeply dipping N25-35°W/70- 80°E faults are apparently one of the main mineralization controls for the emplacement of high grade copper in the Franke deposit. The other control is given by the segments of the N60-70°W structural trend.

The geometry of the ore zones in the Franke deposit is closely related with this particular structural arrangement: while the mineralization at the flanks of the anticline is typically formed by one or more ore horizons of limited thicknesses (1 to 5 m), the mineralization within and near the structural corridors located near the anticline crest, tends to be thicker and higher in grade, forming 10 to 30 m thick mineralized blocks separated by relatively thin barren horizons.

There appears to be a crude outward zonation of alteration centered roughly on the top of the Franke deposit but it is distorted by the several vein-stockwork zones that similarly exhibit more intensive alteration and primary mineralization. The central and most intensive alteration includes moderate to strong alteration of plagioclase phenocrysts to sericite and clays, plus total conversion of magnetite to specularite; a strong propylitic to weak sericitic assemblage. Outward from this central area the alteration generally decreases in intensity until finally grading with the regional green schist assemblage.

The deposits of the Altamira district, as those of the La Negra Formation, are hydrothermal copper (± silver) andesite hosted stockwork sulphide deposits that have been partially oxidized. The injected hydrothermal materials were rich in copper but poor in iron and sulphur, consequently the resulting primary mineralization is largely chalcocite (minor covellite and bornite and traces of chalcopyrite). Due to the lack of pyrite in the primary assemblages, no sulphuric acid was generated during the oxidation process and therefore, the conversion of the primary sulphides into secondary assemblages (copper oxide minerals and minor secondary sulphides) took place largely “in situ”, with limited displacement of the mineralization from its original location.

Mineralization.
The mineralization of copper is found in the form of oxides species (Atacamite, Malachite, Chrysocolla, etc.) and to a lesser extent, sulphides (Chalcocite). The Franke - Altamira “manto-type” copper deposit presents a Cu-Ag association (Flores, 2006). The flow breccias are of sub-aerial origin and they are found in most of the deeper drilling under the Franke deposit.

The uppermost unit of the Aeropuerto Formation is dominantly equigranular andesite, in contrast with the porphyritic flows of the middle portion and has little exposure on the surface of the district.

The middle portion of the Aeropuerto Formation that hosts most of the copper mineralization in the Altamira district is about 100 – 200 m thick at the Franke deposit and is dominated by distinctively discontinuous lava flows of porphyritic phases interbedded, in the upper part, with sedimentary rocks that are highly lenticular, indicating a fluvial or lacustrine terrestrial origin.

Most of the copper mineralization is hosted in porphyritic amygdaloidal andesites and ocoitas, but an important amount is hosted in equigranular andesites and in a lesser amount in volcaniclastic and calcareous sediments. Basal andesitic flow breccias and upper chocolate – brown andesites are generally barren units.

The high grade portion of the Franke deposit is formed by a large number of stratabound pods of different sizes, each one connected to one or more faults striking NW, WNW or N. These faults are now sealed by hydrothermal material and were used by the hydrothermal fluids to pervade into the favourable horizons (i.e. vesicular flows, contacts, micro fractures and stockworks). The horizontal size of these pods varies from a few metres to tens of metres from the feeders and the fading of the mineralization pinches within a very short distance, even if the favourable horizon persists.

The oxidation profile at Franke is rather complex, lacking clear definitive surfaces defining the top of the sulphides and the bottom of the oxides. The upper 20 m of the stratabound mineralization is largely, but not completely oxidized. Between 20 and 60 m depth, the mixed ores with subordinated sulphides are the most common assemblages while at deeper levels the sulphides start to predominate. Inversions of this sequence are very common and oxidized horizons may reappear under sulphide ore zones.


Mining Methods

  • Truck & Shovel / Loader


Summary:

The selected mining method will be open pit mining, where haul trucks will be used to deliver mineralized material to a primary crusher for crushing and placement onto heap leach pads. The crusher is located west of the final pit, while the single waste disposal area is planned to be north of the final pit. It is scheduled to be completed in three horizontal platforms, with heights between 30 and 35 metres.

The haul road width of 16 m is approximately four times the width of these haul trucks which allows for two-way traffic and a safety berm on the outside edge of the road.

Pit Design Parameters:
- Bench height - Quadruple benches, 20 m high total
- Interramp slope - 55.3º
- Batter angle - 70º
- Berm width - 6.5 m
- Haulage ramp width - 16 m
- Haulage ramp slope - 10%
- Minimum pushback width - 40 m.


Crushing and Grinding

The run-of-mine ore will be fed through the open circuit crushing circuit which has a final product size P80 of ½ inch. The final crushing product is fed to two agglomerators at a total feed rate of 580 t/h.


Processing

  • Sulfuric acid (reagent)
  • Electrolysis
  • Crush & Screen plant
  • Heap leach
  • Solvent Extraction & Electrowinning

Source: Subscription required

Summary:

The agglomerators discharge onto the feed conveyor for the heap stacking system, which will build the 12 leach heaps of 300 x 86 x 4.25 m, which constitute the on/off leaching area. Depending on the leaching characteristics of the block of ore, it will be irrigated with leach solution for between 60 and 180 days. Sufficient pad area has been provided to accommodate the required copper production with the anticipated leach cycle requirements. The agglomerated ore will be leached to a life-of-mine average recovery of 86.9% with a specific net acid consumption of 11.6 kilograms of acid per kilogram of copper cathode produced.

In the leaching area there are solution ponds for Pregnant Leach Solutions (PLS), Intermediate Leach Solutions (ILS), and raffinate. The PLS will be collected in a 17,000 m 3 pond, then transported by gravity to the solvent extraction plant, while the leached residues will be transported to the mine waste dump by truck.

The solvent extraction el ........

Recoveries & Grades:

CommodityParameter2014
Copper Head Grade, % 0.66

Production:

CommodityUnits2020201920182017201620152014
Copper kt  ......  Subscription required  ......  Subscription required2020182019
All production numbers are expressed as cathode.
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Operational Metrics:

Metrics2022
Plant annual capacity  ......  Subscription required
Annual production capacity  ......  Subscription required
Daily processing capacity  ......  Subscription required
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Reserves at October 31, 2014:

CategoryTonnage CommodityGradeContained Metal
Proven 8,400 kt Copper 0.91 % 76,840 t
Probable 10,552 kt Copper 0.82 % 86,670 t
Proven & Probable 18,953 kt Copper 0.86 % 163,510 t
Measured 8,290 kt Copper 0.95 % 79,164 t
Indicated 18,374 kt Copper 0.76 % 139,778 t
Measured & Indicated 26,665 kt Copper 0.82 % 218,942 t
Inferred 3,259 kt Copper 0.72 % 23,314 t


Heavy Mobile Equipment:

Mine Management:

Job TitleNameProfileRef. Date
....................... Subscription required ....................... Subscription required Subscription required Aug 9, 2021
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....................... Subscription required ....................... Subscription required Subscription required Aug 9, 2021
....................... Subscription required ....................... Subscription required Subscription required Aug 9, 2021
....................... Subscription required ....................... Subscription required Subscription required Aug 9, 2021
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Corporate Filings & Presentations:

DocumentYear
................................... Subscription required 2020
................................... Subscription required 2020
................................... Subscription required 2020
................................... Subscription required 2020
................................... Subscription required 2019
................................... Subscription required 2019
................................... Subscription required 2019
Annual Report 2018
Financial Review 2018
Annual Report 2017
Annual Report 2016
Annual Report 2015
Corporate Presentation 2015
Annual Report 2014
Year-end Mineral Reserves 2014
Technical Report 2008
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Aerial view:

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