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United States
No. 7 Mine (Alabama Operation)

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 Location:
10 km NE from Brookwood, Alabama, United States

  Regional Office:
16243 Highway 216
Brookwood
Alabama, United States
35444
Phone  ...  Subscription required
WebsiteWeb
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  • Geology
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  • Fleet
  • Personnel
  • Filings & News

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Overview

StageProduction
Mine TypeUnderground
Commodities
  • Coal (metallurgical)
Mining Method
  • Longwall
  • Continuous
  • Room-and-pillar
Processing
  • Spiral concentrator / separator
  • Crush & Screen plant
  • Dewatering
  • Flotation
  • Dense media separation
Mine Life2034
Latest NewsWarrior Met Coal Reports Third Quarter 2021 Results     November 2, 2021


Owners

Source: p. 55
CompanyInterestOwnership
Warrior Met Coal Inc. 100 % Indirect
Warrior Met Coal Mining, LLC (operator) 100 % Direct
All of mining operations are conducted on properties 100% owned or leased by Warrior Met Coal, Inc.

Deposit Type

  • Sedimentary


Summary:

The coal reserves reported herein are typically low-volatile bituminous coals which exhibit metallurgical coal characteristics. The primary coal-bearing formations on these Properties are of the Pennsylvanian System of the Carboniferous Period, and are part of the Pottsville Formation. The average seam thickness for coal horizons in these formations ranges from less than 1 foot to more than 5 feet. Within the subject Properties, coal zones can locally exceed 10 feet where individual coal beds merge to form a single mineable unit. Coal reserve deposits on the Properties average approximately 1,700 in depth below the surface of the Properties. Structurally, the strata form a homocline that exhibits a regional northwest-southeast strike and a regional southwestward dip of less than one percent. The seams are continuous across much of the Properties with complex zones of offset due to faulting. Seams generally retain normal stratigraphic sequences and are rarely modified from predeformational thickness.

Mineable coal beds within the subject Properties are typically low-ash, low-sulfur, highthermal content, and low-volatile bituminous coals. Although maximum seam thickness may reach over 10 feet, the seam thickness of the mineable zones in this evaluation generally averages 4.5 to 5.0 feet. These mineable zones include the Mary Lee and Blue Creek seams which define the coal reserves that are presented herein. These seams are present and continuous across the entirety of the Properties, with the exception of localized zones disrupted by faulting. These seams have been extensively deep mined on adjacent properties and appear, from CBM gas development wells, to demonstrate additional resource potential beyond the boundary of the Properties. The seams average approximately 1,700 in depth below the property surface and 1,200 below MSL.

The Mary Lee and Blue Creek coal seams are part of the Mary Lee depositional coal zone. The Mary Lee seam averages 18 inches in thickness across the subject Properties and is characterized by a single bench of bright-banded coal with no significant rock partings. The Mary Lee seam is stratigraphically 2.5 to 3.0 feet above the Blue Creek seam. The Blue Creek seam averages 4.5 feet in thickness and is characterized by bright banded coal with a boney zone near the middle of the seam. The seam contains no major rock partings. The total combined thickness of the Mary Lee to Blue Creek zone averages approximately 8.5 feet. The two seams are separated by a shale interval that averages 2.5 to 3.0 feet in thickness.


Mining Methods

  • Longwall
  • Continuous
  • Room-and-pillar


Summary:

The metallurgical coal is mined using longwall extraction technology with development support from continuous miners. Mine No. 7 - underground operation with two longwall systems.

The mining plan at the No. 7 Mine incorporates continuous and longwall underground mining methods similar to the No. 4 Mine, however there is a change in the mineable seam horizon. The Blue Creek seam and the Mary Lee seam are further apart as the middleman thickness increases to several feet in the No. 7 Mine area. The Blue Creek seam is the primary focus of the longwall mining operation. The Mary Lee seam which lies several feet above the Blue Creek is not mined unless it facilitates roof support for long term stability as in the Main developments which must remain stable for the life of all the longwall panels in a reserve area. The Blue Creek seam is being mined at a depth ranging from approximately 1,500 to 2,000 feet. The Blue Creek seam is suitable for metallurgical purposes and as a compliance steam coal.

Description:
- Seam - Blue Creek/Mary Lee;
- Seam height - 53 inches;
- Cutting height - 69 inches and 80 inches;
- Panels width - 1,060 ft and 1,040 ft;
- Panels length - 7,000-8,000 ft and 4,000-13,000 ft;
- Over-burden - 1,600 ft;
- No. of gate entries - 4 and 4;
- Depth of cut - 36 inches;
- Shearers - Joy 7LS-1D;
- Haulage systems - Ultratrac 2000;
- Roof support yield (tons) - Joy 1,150 and Joy 1,150;
- Face conveyors width/speed - 1,000 mm/305 fpm;
- Stageloaders type, width, speed - JWR, 1,300 mm, 420 fpm;
- Crushers - JWR.

The latest expansion came with the 2018 completion of a new portal facility on the company’s No. 7 mine. North portal facility at Mine No. 7 provides a new gateway for 200 Warrior Met Coal miners to enter the northern sections of the mine. Designed for growth, it will accommodate up to 500 underground employees.

The hoist system is double the capacity of the hoist currently in use at No. 7 West Mine. The new 7 North hoist features a 40-ton capacity, utilizing the latest technology and operates at a speed of 900 feet per minute to traverse the 1,451-foot-deep shaft. The hoist will accommodate 70 people.


Crushing and Grinding


Processing

  • Spiral concentrator / separator
  • Crush & Screen plant
  • Dewatering
  • Flotation
  • Dense media separation

Source: Subscription required

Summary:

Mine No. 7 preparation plant services the mine via skip system which transports extracted coal from an underground bunker to the surface facility. Mine No. 7 also uses the No. 5 preparation plant via an overland conveyor. The Mine No. 7 preparation plant has a capacity to process 1,260 raw metric tons per hour and the Mine No. 5 preparation plant has the capacity to process 900 raw metric tons per hour.

Underground mine production hoisted to the surface is processed through two (2) separate run-of-mine crushing and sizing facilities consisting of a 60-inch reciprocating feeder, an 8-foot x 20-foot double deck incline screen, and a 10-foot x 24-foot rotary breaker. Oversize material from the screen is fed to the rotary breaker where large rock is removed and sent to the refuse dump. All material smaller than 2 inches is carried by conveyor belt to the raw coal stacking tube and raw coal storage pile at the No. 7 Preparation Plant, or directed to the overland belt for transpor ........


Production:

CommodityUnits2021202020192018201720162015
Coal (metallurgical) kt  ......  Subscription required  ......  Subscription required  ......  Subscription required5,0784,4132,7832,754
All production numbers are expressed as clean coal.
Subscription required - Subscription is required.

Operational Metrics:

Metrics201920182017
Annual production capacity 5.6 M tons of clean coal5.6 M tons of clean coal5.4 M tons of clean coal

Reserves at December 31, 2021:

CategoryTonnage Commodity
Proven 39.6 Mt Coal (metallurgical)
Probable 11.1 Mt Coal (metallurgical)
Proven & Probable 50.7 Mt Coal (metallurgical)


Heavy Mobile Equipment:
HME TypeModelSizeQuantityLeased or
Contractor
Ref. Date
Continuous Miner ....................... Subscription required Leased Nov 2, 2021
Shearer ....................... Subscription required 1813 HP ....................... Subscription required Feb 1, 2020
Subscription required - Subscription is required.

Mine Management:

Job TitleNameEmailProfileRef. Date
....................... Subscription required ....................... Subscription required ....................... Subscription required Subscription required Mar 30, 2022
....................... Subscription required ....................... Subscription required Subscription required Mar 30, 2022
....................... Subscription required ....................... Subscription required Subscription required Mar 30, 2022
Subscription required - Subscription is required.

Staff:

Total WorkforceYear
Subscription required 2021
Subscription required 2020
Subscription required 2019
Subscription required 2018
Subscription required 2017
Subscription required 2016
Subscription required 2015

Corporate Filings & Presentations:

DocumentYear
................................... Subscription required 2021
................................... Subscription required 2021
................................... Subscription required 2021
................................... Subscription required 2020
................................... Subscription required 2020
................................... Subscription required 2020
................................... Subscription required 2019
................................... Subscription required 2019
................................... Subscription required 2019
................................... Subscription required 2019
Form 10-K 2018
Other 2018
Other 2018
Press Release 2018
Form 10-K 2017
Other 2017
Other 2016
Other 2015
Form 10-K 2014
Technical Report 2011
Subscription required - Subscription is required.

News:

NewsDate
Warrior Met Coal Reports Third Quarter 2021 Results November 2, 2021

Aerial view:

Subscription required - Subscription is required.

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