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United States

Mountain Pass Mine

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Summary

Mine TypeOpen Pit
StatusActive
Commodities
  • REE
Mining Method
  • Truck & Shovel / Loader
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SnapshotMountain Pass is one of the richest deposits of rare earth elements in the world and is the only site of its scale in the Western Hemisphere. The MP Materials Corp. has established a three-stage business plan.

MP Materials’ Stage I (upstream) produces rare earth concentrate.
Stage II (midstream), launched in 2023, separates rare earths into refined products.
Stage III (downstream) at Independence will convert Mountain Pass REO into rare earth magnets and precursor materials.

In 2024, the MP Material commissioned electrowinning capabilities at the Independence Facility to produce NdPr metal from NdPr oxide, and in 2025, the Company added strip casting capabilities to produce NdFeB alloy flake, a key precursor product that is utilized as the material feedstock for magnet manufacturing.

At the end of 2025, MP Materials began commissioning the remaining commercial-scale equipment for magnet manufacturing and commenced the manufacturing of its NdFeB permanent magnets.

Owners

SourceSource
CompanyInterestOwnership
MP Materials Corp. (operator) 100 % Indirect
MP Materials Corp. owns and operates the Mountain Pass Rare Earth Mine and Processing Facility.

Contractors

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Deposit type

  • Carbonatite hosted

Summary:

Mountain Pass is a carbonatite hosted rare earth deposit (USGS Deposit Model 10; Singer, 1986). The mineralization is hosted principally in carbonatite igneous rock. Mountain Pass is the only known example of a rare earth deposit in which bastnaesite is mined as the primary magmatic economic mineral in the world (Haxel, 2004).

Mineralization occurs entirely within the carbonatitic portion of drilled geologic sections, although grade distribution internal to this mineralized zone is variable. Higher grade zones (>10% TREO) tend to occur in lenses parallel to the hangingwall/footwall contacts, both downdip and along strike. Continuity of mineralization internal to the carbonatite zone is well defined both along strike and downdip.

The defined zone of rare earth mineralization exhibits a strike length of approximately 2,750 ft (850 meters (m)) in a north-northwest direction and extends for approximately 3,000 ft (930 m) downdip from surface. The true thickness of the >2.0% TREO zone ranges between 15 to 250 ft (5 to 75 m).

Globally, carbonatites are subdivided into two main groups: apatite-magnetite bearing, mined for iron and/or phosphorus ± various by-products, and rare-earth bearing carbonatites. Many other commodities may be present in economically significant concentrations, such as uranium, thorium, titanium, copper, vermiculite, zirconium, niobium, and phosphorus. The majority of carbonatite complexes display a series of variable carbonatitic magma compositions, the majority of which are not significantly enriched in rare earths. Mountain Pass is unique in that the carbonatite does not exhibit such variation and has significant intervals of elevated rare earths throughout its entirety.

The carbonatite and numerous other alkaline intrusives in the vicinity are hosted in Proterozoic gneissic rocks which have been altered through alkali metasomatism (fenitized) by the intrusive carbonatite dikes. Smaller dikes and breccia bodies surround the Sulfide Queen orebody which comprises several different types of carbonatite (sovite, beforsite, dolosolvite, and white sovite) that are interlayered within a relatively large carbonatite package. This deposit is unique in terms of size of the concession, and globally significant in terms of its enrichment in rare-earth minerals.

The southern part of the Sulfide Queen orebody strikes to the south-southeast and dips at 40° to the west-southwest; the northern part of the orebody strikes to the north-northeast and dips at some 40° to the west-northwest. Several post- mineralization faults result in slight offsets to the otherwise simple tabular/lensoid geometry. The total orebody strike length is approximately 2,750 feet (ft) and dip extent is 3,000 ft; true thickness of the more than 2.0% total rare earth oxide (TREO) grade zone ranges between 15 ft and 250 ft.

The main rare-earth-bearing mineral, bastnaesite, is present in all carbonatite subtypes, but in relatively lower concentrations in the breccias and the monazitic carbonatites, which typically occur outside and proximal to the main orebody. Monazite and crocidolite (“blue ore” found on the hanging-wall contact in the northern part of the orebody) are both considered deleterious in the processing plant. In some areas, post-mineral fault zones provide a conduit for water which results in localized hydration and oxidation of the fresh carbonatite. This weathering dissolves the calcite and dolomite gangue minerals, leaving behind elevated concentrations of bastnaesite with limonite, resulting in what is referred to as brown and black ore types, the most altered of which results in a loosely consolidated high grade bastnaesite sand. The altered ore types are mined, stockpiled separately, and blended to maintain target ore grades in the mill feed blend.

Reserves

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Mining Methods

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Heavy Mobile Equipment

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Comminution

Crushers and Mills

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Processing

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Water usage

Parameter202420232022
Fresh water 716,150 m3582,920 m3478,104 m3

Commodity Production

2024 Operating Results and Production are shown for the period from January to September 2024.

NdPr is produced as separated products. MP Material sells NdPr as (i) oxide, (ii) metal, where the amount of oxide required to produce such metal is variable, and (iii) metal.
CommodityProductUnits20252024202320222021202020192018
Total Rare Earth Oxides wmt  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe
REO Equivalent Oxide in concentrate t  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe27,62013,914
NdPr Equivalent t  ....  Subscribe  ....  Subscribe
Nd2O3+Pr6O11 Oxide in concentrate t  ....  Subscribe
Total Rare Earth Oxides Concentrate kt 5227

Operational metrics

Metrics2025202420232022202120192018
Daily processing capacity  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe
Tonnes milled  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe542,668 t342,891 t
Ore tonnes mined  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe598,683 tons564,228 tons
Waste  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe7,835,940 tons8,080,530 tons
Total tonnes mined  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe9,642,323 tons9,477,454 tons

Production Costs

CommodityUnits20232022202120202019
Cash costs (sold) Total Rare Earth Oxides USD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 1,980 / t  

Mine Financials

Units20252024202320222021202020192018
Revenue M USD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 73.4   67.4  
Operating Income M USD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe -7.6   -8.9  
Pre-tax Income M USD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe -6.8   -13.5  
After-tax Income M USD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe -6.8   -13.5  
EBITDA M USD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe 1.9   -3.4  
Operating Cash Flow M USD  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe  ....  Subscribe -0.4   20.2  
Book Value M USD  ....  Subscribe  ....  Subscribe

Personnel

Mine Management

Job TitleNameProfileRef. Date
....................... Subscription required ....................... Subscription required Subscription required Mar 5, 2026
....................... Subscription required ....................... Subscription required Subscription required Mar 5, 2026
....................... Subscription required ....................... Subscription required Subscription required Mar 5, 2026
....................... Subscription required ....................... Subscription required Subscription required Mar 5, 2026
....................... Subscription required ....................... Subscription required Subscription required Mar 5, 2026
....................... Subscription required ....................... Subscription required Subscription required Mar 5, 2026
....................... Subscription required ....................... Subscription required Subscription required Mar 5, 2026

Workforce

EmployeesYear
...... Subscription required 2025
...... Subscription required 2024
...... Subscription required 2023
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...... Subscription required 2021
...... Subscription required 2020
...... Subscription required 2019
...... Subscription required 2018

Aerial view:

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