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Egypt
Sukari OP Mine (Sukari Complex)

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 Location:
21 km SW from Marsa Alam, Egypt

  Regional Office:
361 EI Horreya Road Sedi Gaber
Alexandria
Egypt
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Fax+20-(0)-3522-6350
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Overview

StageProduction
Mine TypeOpen Pit
Commodities
  • Gold
Mining Method
  • Truck & Shovel / Loader
Production Start...
Mine Life12 years (as of Jan 1, 2021)


Owners

Source: p. 22
CompanyInterestOwnership
Centamin plc. 50 % Indirect
Egyptian Mineral Resource Authority 50 % Indirect
SGM, is 50:50 jointly owned by PGM (the Centamin’s wholly owned subsidiary) and EMRA, with equal board representation from both parties.

Contractors

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Deposit Type

  • Porphyry


Summary:

Gold mineralization at Sukari is hosted exclusively by porphyry. The lack of significant gold grades in chemically reactive serpentinitic wall rocks can be explained in one of two ways:

• The porphyry represented a favourable host either because of its composition, relative to mineralising fluids, or its mechanical properties or both.

• The Sukari Porphyry was relocated, relative to wall rock sequences, by faulting after gold mineralization.

While significant post-mineralization faulting has possibly occurred, the second scenario is unlikely. Porphyry dykes in the hangingwall of the main porphyry body show gold mineralization of essentially the same character as that in the main porphyry and wall rocks immediately adjacent to those dykes are also barren. Those dykes range in thickness from a few centimetres to several metres. It is not reasonable to postulate that they, along with the main porphyry body, were all relocated by faulting after mineralization.

Certainly it is evident that the Sukari Porphyry has acted as a rigid body surrounded by weaker rocks. Footwall and hangingwall rocks have taken up strain by development of strong schistosity, almost certainly accompanied by large decreases in volume. The porphyry has taken up strain by development of predominantly brittle fault structures.

The porphyry host for the mineralization has a strike length of approximately 2,300 m, and ranges in thickness from 100 m to ........


Mining Methods

  • Truck & Shovel / Loader


Summary:

All ore and waste is being mined using open-pit gold mining methods. The mine currently uses four (4) CAT 6040 face-shovels (or equivalent), four (4) O&K RH120 backhoe excavators and forty-eight (48) CAT785C haul trucks to carry out the bulk of the ore and waste.

Ore is hauled to the ROM pad adjacent to the primary crusher. The majority of ore is direct tipped into the crusher, with provision for ore to be stockpiled for reclaim by a front-end-loader operated as part of the crushing and processing operation. Ore is not expected to always be visually distinct from waste, and hence ore and waste segregation relies on RC drilling, sampling, and assays for definition of ore blocks.

Waste is used for construction or is hauled to the waste dumps on the east and south sides of the pit. Waste is used to construct ramps to provide access on the hillside and to provide fill for the TSF. The haul roads from the pit to the ROM pad and waste dumps were constructed with waste rock sourced from the pit.

The open-pit mining assumptions used to develop the indicative schedule are.
- The maximum vertical advance is 90 metres per annum (except for very small tonnage benches on Sukari Hill, which AMC considers can be mined faster).
- Open-pit production rate commences at 66 Mtpa (current mining rate) and then progressively increases, to nominal rates of 80 Mtpa and 100 Mtpa, as required to maintain processing plant throughput capacity without contributi ........


Crushing and Grinding
Flow Sheet: Source

Primary Crushing and Stockpiling
ROM ore is dumped directly into the 500 t capacity dual-tip crusher pocket by haul trucks or stockpiled on the ROM pad. The tipping station is designed to handle Caterpillar 789C, or equivalent open-pit haul trucks. Ore from the dump pocket is crushed in a 1,400 x 2,100 mm gyratory crusher, fitted with a 600 kW motor and operating at a nominal 165 mm open side setting. Oversize is broken using a hydraulic rock breaker.

Crushed rock (with a P100 of 229 mm and a P80 of 140 mm), which falls into the primary crusher discharge pocket, is withdrawn by a variable speed apron feeder which, in turn, feeds a short sacrificial conveyor. Chute work under the apron feeder directs fines spillage from the apron feeder onto the sacrificial conveyor.

This conveyor discharges onto a transfer conveyor that discharges onto the screen feed conveyor which feeds two double deck vibrating screens, operating in parallel, fitted with 100 mm and 50 mm screen panels. Screen undersize material (-50 mm) is discharged to the secondary crusher product conveyor. Screen oversize material (+50 mm) is discharged to the secondary crusher feed conveyor and fed into the crusher feed bin, situated above the three secondary crushers. The oversize material passes through two of three CH870C cone crushers (two on duty, one on standby). The cone crushers operate in open circuit and reduce the oversize material to a P80 of 35 mm, prior to discharging on to the secondary crusher product conveyor.

The secondary crusher product conveyor discharges to the stockpile splitter chute diverter gate that splits the crushed product proportionally, according to operator input, to each mill feed stockpile conveyor.

Crushed ore is stored on a 15,000 t live capacity mill feed stockpile for each grinding circuit. If the crushing circuit is off-line for an extended period, the dead portion of each pile can be reclaimed by bulldozer, excavator or front end loader.

For the Stage 1/2 grinding circuit, crushed ore is drawn from the Stage 1/2 mill feed stockpile at a controlled rate by a combination of three 1.2 m wide x 6.0 m long variable speed apron feeders discharging onto the SAG 1 mill feed conveyor. The design capacity of each of the apron feeders is 580 tph and any one or more feeders may be operated at the same time.

For the Stage 4 grinding circuit, crushed ore is drawn from the Stage 4 mill feed stockpile at a controlled rate by a combination of three 1.3 m wide x 5.5 m long variable speed apron feeders discharging onto the SAG 2 mill feed conveyor. The design capacity of each of the apron feeders is 750 tph and any one or more feeders may be operated at the same time.

Secondary crushed ore with a P80 of 50 mm is transferred to a second crushed ore stockpile prior to grinding through the new milling circuit. The new milling circuit is a two-stage circuit, consisting of a SAG mill and ball mill, with hydrocyclone classification and pebble crushing facility.

Grinding
Two grinding circuits are installed and designed to be operated in parallel. Each grinding circuit is a two-stage milling circuit with hydrocyclone classification and pebble crushing facility.

Stage 1/2 grinding circuit
The SAG mill is an 8.53 m diameter by 4.27 m long (3.81 m effective grinding length) grate discharge mill with a 5,595 kW synchronous motor installed and an air clutch for starting the mill. The mill operates at 76% critical speed with a ball charge of 15% to draw 4,540 kW at the pinion. The mill is fitted with a steel lining system with 40 mm grate apertures and 60 mm pebble ports. The make-up ball size is 125 mm.

Pebbles from the SAG mill are conveyed to the HP500 pebble crusher (cone crusher), operating with a closed side setting of 12 mm. The design crusher feed rate is 150 tph or 30% of new feed to the mill. Crushed pebbles are returned to the SAG mill via the SAG mill feed conveyor.

Cyclone underflow reports to two 5.03 m diameter by 9.29 m long overflow ball mills with rubber linings and fitted with 4,100 kW synchronous motors and air clutches for starting. The ball mills are operated with a 34% ball charge and a make-up ball size of 60 mm. Each mill is fitted with a 2.2 m diameter by 2.4 m steel discharge trommel, manufactured with 20 mm by 100 mm slots. Trommel oversize reports to a scats bay for later collection.

Stage 4 grinding circuit
The SAG mill is an 8.53 m diameter by 5.50 m long (4.65 m effective grinding length) grate discharge mill with a 7,000 kW variable speed induction motor incorporating slip energy recovery and a resistance chopper drive for starting the mill. The mill is designed to operate at 75% critical speed with a ball charge of 10% to draw 5,335 kW at the pinion. The mill is fitted with a steel lining system with 25 mm grate apertures and 60 mm pebble ports. The design make up ball size is 125 mm.

Pebbles from the SAG mill are conveyed to the pebble crusher feed bin and are withdrawn at a controlled rate using a belt feeder to one of two (one on duty, one on standby) XL300 pebble crushers (cone crushers), operating with a closed side setting of 12 mm. The belt feeder speed is controlled by a level indicator situated above each pebble crusher and a PID feedback loop controller to maintain a choke feeding arrangement. Crushed pebbles are conveyed to the pebble crushing circuit surge bin and are withdrawn at a controlled rate using a belt feeder for return to the SAG mill via the SAG mill feed conveyor.

Cyclone underflow reports to the 6.10 m diameter by 9.76 m long overflow ball mill with rubber linings and fitted with 7,000 kW induction motor and resistance chopper drive for starting. The ball mill is designed to be operated with a 33% ball charge and a make-up ball size of 60 mm to 80 mm. The mill is fitted with a 2.2 m diameter by 2.4 m steel discharge trommel, manufactured with 20 mm by 100 mm slots. Trommel oversize reports to a scats bay for later collection and trommel undersize reports to the mill discharge pump box.


Processing

Flow Sheet: Subscription required

Summary:

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Combined production numbers are reported under Sukari Complex

Operational Metrics:

Metrics202120202019201820172016
Total tonnes mined  ......  Subscription required  ......  Subscription required78,391 kt77,877 kt70,870 kt62,238 kt
Ore tonnes mined  ......  Subscription required  ......  Subscription required14,372 kt23,131 kt16,090 kt10,949 kt
Waste  ......  Subscription required  ......  Subscription required64,018 kt54,746 kt54,780 kt51,289 kt
Stripping / waste ratio  ......  Subscription required  ......  Subscription required4.5 2.37 3.4 4.68
Subscription required - Subscription is required.

Reserves at June 30, 2022:
Open pit Mineral Reserve estimate includes 8.1Mt at 0.4g/t Au for 0.1Moz gold, using a 0.2g/t Au cut-off grade, for dump leach material.

CategoryTonnage CommodityGradeContained Metal
Proven 108.9 Mt Gold 0.9 g/t 3.3 M oz
Probable 27.5 Mt Gold 1.5 g/t 1.3 M oz
Proven & Probable 136.4 Mt Gold 1 g/t 4.6 M oz



Heavy Mobile Equipment as of October 23, 2015:
HME TypeModelQuantity
Backhoe ....................... Subscription required ....................... Subscription required
Shovel ....................... Subscription required ....................... Subscription required
Truck (haul) ....................... Subscription required ....................... Subscription required
Subscription required - Subscription is required.

Mine Management:

Job TitleNameProfileRef. Date
....................... Subscription required ....................... Subscription required Subscription required Dec 14, 2022
....................... Subscription required ....................... Subscription required Subscription required Dec 14, 2022
....................... Subscription required ....................... Subscription required Subscription required Dec 14, 2022
....................... Subscription required ....................... Subscription required Subscription required Dec 14, 2022
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Corporate Filings & Presentations:

DocumentYear
Year-end Mineral Reserves 2022
................................... Subscription required 2021
................................... Subscription required 2021
................................... Subscription required 2021
................................... Subscription required 2020
................................... Subscription required 2020
................................... Subscription required 2019
................................... Subscription required 2019
Annual Report 2018
Annual Report 2017
Press Release 2017
Annual Information Form 2016
Annual Report 2016
Technical Report 2015
Technical Report 2010
Subscription required - Subscription is required.

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